ELECTRICAL TESTING PERFORMING IN SWITCHGEAR – GENERAL
FIELD INSTALLATION CHECK LIST
VISUAL INSPECTION
- General inspection of exterior of equipment.
- Check panel lights for operation, burned out or missing bulbs LED’s and covers.
- Inspect for damaged, bent, or twisted doors and verify ground bonding.
- Inspect for broken instrument, relay cover glass and damaged phase indicator lights.
- Inspect bus for physical damage, missing insulation, connections at joints, confirm plating is acceptable.
- Check cleanliness of interior of cubicle
- Inspect insulation, stand-off insulators, and bus separators for damage or clearance problems.
- Inspect for proper compartmentalization as required.
MECHANICAL SWITCHGEAR INSPECTION
- Check control knobs and switches for freedom of movement and contact condition.
- Inspect door handles, locking bars, and mechanism.
- Check door interlocks for positive operation.
- Torque test bolted bus. (Exposed Connections only.)
- Check bus for support & spacing. Remove all shipping bracing.
- Remove draw out breakers. Check draw out mechanism for freedom of movement.
- Check rails, guides, rollers, and shutter mechanism.
- Lubricate draw out assembly parts as required.
- Inspect breaker and cell primary and secondary contacts and alignment.
- Close and trip breakers manually in the connected, test and disconnected positions.
- When applicable, check metering transformers compartments for proper operation of racking in/out, isolation features. Check for proper grounding of fuses in the withdrawn position.
- Verify that all breakers of the same rating are inter-changeable by racking each breaker into each cell of the proper rating.
ELECTRICAL SWITCHGEAR TEST PERFORMED
- Inspect for proper grounding of equipment and neutral bus.
- Measure insulation resistance to ground.
- Inspect and megger power cable or bus to switchgear.
- Clean bus insulators, Megger test for grounds.
- Dielectric test cables/terminations and bus work as specified.
- Inspect and test control and metering transformers and fuses as required.
- Verify operation of resistors, grid assemblies (if applicable) and space heaters.
- Verify the condition of wiring & terminal connections (point to point wire check).
- Note and report any unmarked circuits.
- Verify proper operation of cell interlocks and auxiliary contact assemblies.
- Perform breaker inspection and tests as specified.
- Inspect and test meters, transducers, and relays as specified.
- Perform relay calibration and settings.
- Check relays and protective devices for positive tripping of circuit breaker.
- Test annunciator, alarm and/or target operation.
- Verify proper phasing of bus.
- Verify all control fuse types and ratings.
- Verify control circuits operate according to engineering specifications.