Permit To Work System (PTW), Permit Forms & Types, Procedure

The Permit to Work system (PTW) is a comprehensive safety management process implemented in workplaces, particularly in high-risk environments such as industrial plants, construction sites, and offshore facilities. It is designed to control hazardous work activities by ensuring that proper risk assessments are conducted, appropriate safety measures are implemented, and work is authorized before it commences.

1. Purpose of Permit To Work System.

A Permit To Work System (PTW) is a formal written authorisation used to control certain types of work that are identified as non-routine, high risk and critical activities.

A Permit To Work System allows means  of co-ordination, control and  supervision  of work activities performed  by Company or Contractor personnel. It provides  a written method   of  ensuring   that  work  carried   out  is  strictly  controlled  by  defined  work practices and safety precautions.

This  procedure   covers  all  activities  of Company,  including  contractor’s  personnel working for Company. Contractors with their own HSE arrangements  must also comply with this procedure  as a minimum.   It has been developed to achieve compliance with Element B1 and CS of the HSE Integrated Management System (IMS) of Eni Exploration & Production  Division   (Ref 1)  and  its  Application  Requirements   (Ref 2,   Ref 8)),  and PETRO BEL HSE IMS (Ref 3).  It is aligned with the general principles of international HSE management standards (Refs 4, 5 and 6).

2. Objectives of Permit To Work System.

The objectives  and function of the Permit To Work System are to:

  • Ensure that personnel who carry out the work clearly understand the nature of the work, the hazards of the job, and the time periods when the work can be done.
  • Ensure that the HSE hazards and risks are identified, and adequate and appropriate controls selected to minimise the risks.
  • Specify the  precautions  to  be  taken  before  starting,  during  the  work  and  after completion.
  • Provide a record showing  that the  type  of work and  the  proper  procedures have been checked by an approved  person.
  • Ensure that proper  authorisation is given to carry out work.
  • Provide for the suitable display of open or suspended  permits.
  • Provide a control mechanism  for times when work must be suspended.
  • Provide control or arrangements for other activities that may interact or affect one another.
  • Provide a formal hand-over procedure for use when work to be carried  out extends for a period longer than a shift or when the signatories are changed.
  • Provide a formal  hand-back  procedure to  ensure  that  work is  completed  and  the worksite left in a safe condition.
  • Provide  a  mechanism   to   ensure   all  isolations   and   controls   are   carried   out appropriate to the task.

3. Risk Assessment and Control.

The  initial  steps  of  the   Permit  to  Work  system  are  hazard   identification,  risk assessment and  selection  and  recording of controls. This should  be  conducted  in accordance  with the HSE IMS Risk Screening and Assessment Procedure  (Ref 7).

The risk assessment should  record the  risk ranking  as indicated in the  Risk Matrix, included  here  as  Attachment  M. The  Risk Assessment  Form,  included  here   as Attachment N,  should  be  used  to  record  existing controls  and  additional  required controls.

Risk Assessment and Control Form. Permit To Work System (PTW), Permit Forms & Types, Procedure

Guidance  for hazard  identification,  in the  form  of key words and  tables  of hazard checklists, is provided  in Appendices 1  and  2  of the  Risk Screening and Assessment Procedure, and guidance on Control Measures in Appendix 3.

4. Permit Forms, Types of Work Permit System and Isolation Certificates.

PTW system aims to ensure  that proper  planning  and  consideration are given to  the  risks  of a particular job. The permit form is a written  document  that authorises certain people to carry out specific work,  at a certain  time and place,  and that sets out the main precautions needed to complete the job safely. Company generally has six types of Work Permit forms. The type of work dictates the type of Work Permit form that is to be used. The six types  of company Work Permits are  uniquely  coloured to allow easy identification of the type of work to be done.

4.1. Types of Work Permits Used.

Permit TypesColour
Hot Work Permit.Red    
Cold and Gas Hazardous Work Permit.Yellow
Confined Space/Vessel Entry Work Permit.Green
Excavation Permit.White
Radiography Permit.Orange
Rig Move Work Permit.Blue

4.2. Types of Certificates used:

Certificate Types
Electrical Isolation Certificate.
Mechanical Isolation Certificate.
Protective Systems Isolation Certificate.
Gas Clearance Certificate.

A certificate is only valid when there  is a supporting permit. The certificate forms part of the permit and the conditions specified on the certificate are to be taken as permit conditions.

The purpose  of an isolation  certificate  is to certify that  the  plant or equipment has been thoroughly  isolated (locked out) from sources of power or process  fluid/gas and the necessary  tags placed at the points  of isolation. All work stated  on a Certificate is to be performed only by Authorised  Personnel.  A Work Permit is normally  initiated before raising isolation certificate(s) of any kind.

5. Hot Work Permit.

A Hot Work Permit  is required for any work involving burning, welding or grinding, radioactive  sources, explosives, vehicle entry or electrical work that can generate heat or a spark when working  in  a classified hazardous  area. At least three meters from a live hydrocarbon line shall be ensured.

Hot Work Permit format and sample.

6. Cold and Gas Hazardous Work Permit.

Cold  and gas hazardous  work is any work  that does  not generate  heat  or sparks.  A Cold and Gas Hazardous Work Permit is required  for work involving pressure testing, handling  hazardous  chemicals, gas hazardous  work, painting, scaffolding, working at height, and  mechanical  maintenance  (involving use  of mechanical  hand  tools).  Any cold work that  is to be carried  out inside  classified hazardous  areas  requires a Cold and Gas Hazardous Work Permit.

Cold and Gas Hazardous Work Permit form sample.

7. Confined Space / Vessel Entry Permit.

A Confined Space/Vessel Entry Permit is required prior to the entry of personnel into any  confined  space,  vessel,  valve  pit or  enclosure.    Issue  of this  permit does  not replace  Hot and Cold and Hazardous Work Permits for the individual work specified. They  will be  required  for the  work to  be  carried  out  in the  confined  space.  The Confined  Space/Vessel  Entry  Permit   is  valid  for  one  day.  However  it  could  be extended if the safe work conditions still available. A Vessel  Entry  Permit requires a Gas  Clearance  Certificate  and  relevant  Mechanical /Electrical Isolation Certificate(s) issued in conjunction with the Permit.

Confined Space/Vessel Entry Permit form sample.

Confined  Space/Vessel Entry Log.

Confined  Space/Vessel Entry Log

8. Excavation Permit.

An Excavation  Permit is required prior to beginning any excavation and generally any ground   disturbing  activity  in  a  classified  area.  It  is  required  when  any  digging, excavating or boring has to be done to ensure that  no underground apparatuses are damaged. Movement and placing of heavy equipment  may also require an excavation permit.  A  sketch of the  proposed   excavation track  together with  a layout  drawing highlighting the presence of existing underground apparatuses (such as facilities/flow lines or buried cables) must be attached with the permit request.

Excavation Permit Form sample

Note: An  Excavation Permit does  not replace  the  Hot or Cold Work Permit for the individual  work specified but must contain  additional  precautions as required under the normal Hot/Cold and Gas Hazardous Work Permit. Hot/Cold and Gas Hazardous Work Permits will be required  for any work performed in the excavation.

Excavation Permit Site Plan.

Excavation Permit Site Plan.

9. Radiography  Work Permit.

A Radiography  Work Permit  is required for any work involving radioactive  sources for radiography work.  The precautions for the correct and safe use of the radioactive materials  must be specified  in  the  Radiography  Work  Permit  &  comply  with  the national legal requirements. To use, monitor and control the radiation sources specified on the permit requires the presence  of a competent Company or Contractor Radiation Representative.

Radiography  Work Permit Form sample

10. Rig move Work Permit.

A Rig move Work Permit is  required  for any work  involving move of any land  rigs (drilling/work over)  & offshore rigs (MODUs  –  Mobile Offshore Drilling Units).  The precautions for the correct and safe way & practices for rig move operations must be specified  in the  Rig move  Work  Permit &  comply with the  international  standard requirements.

Rig move Work Permit Form and sample

To  control  the   rig  move  operations  &  security   of  production  facilities,  all  the precautions shall be specified in the permit & it requires the presence of a competent Company or Contractor Rig mover Representative.

11. Electrical Isolation Certificate.

The  purpose   of an  Electrical  Isolation  Certificate  is  to  confirm  that  the  plant  or equipment  has  been  isolated  from  an  electrical  power   supply  by  an  Authorised Electrician  with  necessary  lock out and  tag  out,  and  is  in a safe condition  to work upon.

The certificate must be issued if work involves:

  • Normally live electrical cables or equipment
  • Electrically driven plant or equipment.
Electrical Isolation Certificate and form.

Work under  a Permit cannot proceed  until all cables, equipment and plant have been electrically secured, the power supply isolated, locked out and a warning  tag attached to the supply panel by an Authorised  Electrician.

12. Mechanical Isolation Certificate.

The purpose  of Mechanical Isolation Certificate is to confirm that all equipment, machinery  and  plant  (to  be  worked  upon)  have  been  mechanically  isolated  from power supply (pneumatic, hydraulic or engine driven) and process fluid/gas with necessary  lock out and  tag out by an Authorised  Mechanic/Specialist.  The drawing with highlighted isolations must be attached to the Mechanical Certificate.

Mechanical Isolation Certificate form sample.

The following isolation activities require a Mechanical Isolation Certificate:

  • Valves locking open or locking close and tagging
  • Inserting spades or line blinds
  • Physical disconnection and blanking

13. Protective Systems Isolation Certificate.

A Protective  Systems  Isolation  Certificate  is required  when  the  work involves  over• ride (disconnection)  of safety and emergency systems or its component parts have to be isolated, such as:

  • Relief /Safety (PSV) Valves.
  • Emergency Shut Down System (ESD).
  • Fire and Gas Alarm system.
  • Fire and Gas Detection System.
  • Firewater System.
Protective Systems Isolation Certificate Form Sample

An  Authorised   Person   performs  work   stated  in  the   certificate  after   obtaining necessary  approval  signatures. The duration and  extent of each over-ride shall be kept to a minimum. Alternative means  of  protection  must  be  provided   and  recorded  on  the  Protective  Systems Isolation Certificate.  For example,  if a fire  detector is over-ridden,  then  a fire  watch must be provided  for the area until the fire detector is returned back into service.

14. Gas Clearance Certificate.

A Gas Clearance Certificate is required  to confirm  that  the atmospheric condition  is safe for work (such as combustible or toxic gasses, or oxygen in air checks). The  Hot,  Cold  and  Gas  Hazardous  and  Confined  Space/Vessel  Entry  Permit  Forms contain a section for the initial testing of atmospheric conditions. A Gas  Clearance  Certificate  is  required   to  accompany  those  permits where further testing is stipulated on the Permit. An Authorised Gas Tester performs work stated on the Certificate. Lock out / isolation shall be in place.

Gas Clearance Certificate Form sample.

15. List of Personnel.

Space is  provided  on the  main  Work Permit for recording the  names of personnel working on the job. These personnel  must be instructed in and fully understand the scope  of work,  the  hazards  involved  and  the  precautions  required  to  be  taken  to ensure  their  safety.  If the  number  of personnel  exceeds the space provided,  then  an additional List of Personnel must be used.

List of Personnel form for work permit system

16. Parties Involved in Work Permit System.

Performing Authority.A person  responsible  for performing the work to be carried  out under a Work Permit.
Issuing Authority.A person  responsible  for issuing Work Permits at the facility or site.
Safety Authority.A person  responsible  for checking necessary safety precautions stated on the Work Permit.
Approving Authority.A person  responsible  for approving  a Work Permit at the facility or site.
Person Responsible for Area.A person  responsible  for authorising the start of work at the work site A person  appropriately trained  and appointed.
Authorised  Personin writing by Site Approving Authority to carry out certain duties.
Authorised  Electrical Person.A competent electrically trained  person with sufficient technical knowledge and experience.
Authorised  Gas Tester.A person  appointed by Site Approving Authority for carrying out gas tests.

Company normally assign the following positions as authorised signatories for the Permit-To-Work System:

Parties Involved in Work Permit System.

Authorized signatories shall ensure:

  • That they are  informed  of and  understand the  broad  principles  of the Company PTW system and the work areas or facilities/operations for which they have specific responsibilities for under the PTW system.
  • That they have received  the appropriate training  and  understand the  operation of the PTW system and their specific responsibilities within it.

17. Responsibilities

Responsibilities of the Issuing Authority.

a) To ensure   that   any  work   requiring  a  Work  Permit  (non-routine, high  risk  and hazardous activities)  does not start until the relevant Permit is authorised and issued

b) To issue Work  Permits  with  all  necessary   conditions  and  safety  precautions clearly Specified on the Permit.

c) Ensure that all hazards associated with the work have been identified d) Ensure that Work site has been inspected;

e) ensure that person  in charge of work (performing authority)  is aware of precautions taken, additional ones required, equipment used, and procedures to follow;

f) Ensure that the permit specifies the action to be taken if the work has to be suspended; The work site is examined when work is suspended or completed;

g) To liaise with the Person Responsible for an Area (PRA).

h) If issuing  of mechanical  or electrical certificate is required, the  authorised electrician, mechanic or production technician  will be consider as issuing authority for the isolating performing  side and in this case he shall liaise with person  responsible  for the work area (PRA).

Example: In case of repairing  a mechanical  issue  & that  repair  requires an electrical isolation, mechanical  Div. will be the issuing authority & electrical Div. will be the  performing authority &  Production  Rep. will be the  PRA in the  issued isolation certificate”

i) To ensure that the conditions and precautions specified on a Work Permit are understood and are strictly adhered to by those carrying out the job covered by a Work Permit

j) To suspend  any other work, which, if taken concurrently with a job task under the Work Permit, could affect safety

k) To sign off the Work  Permit and  associated  Certificates  when  the work specified  has been completed and the work site is in a safe condition

Responsibilities of the Performing Authority

a) To fully understand Work Permit procedures applicable to their area of responsibility

b) To conduct  a  risk  assessment and  record  existing  controls  and  additional  required controls

c) To complete  or prepare  a Work  Permit  form  after  preliminary discussion  of the work with the Issuing Authority and HSE representative.  Permit applications should be made 24 hours  in advance  by the  Performing Authority  to  allow  proper  co-ordination  and planning of work activities

d) To ensure  that any work requiring a Work Permit does not start until the relevant Work Permit is authorised and issued to the Performing Authority

e) To  ensure   that   the   conditions  and   precautions  specified   on  a  Work   Permit  are understood and are strictly adhered  to by those carrying out the job covered by a Work Permit (TBT – Tool Box Talk, Attachment P), including completion of the Personnel  List (Attachment M).

f)    To  provide   any   additional   instructions,   equipment,   training,   or   other  assistance necessary  for the Worker(s) to carry out work specified on the Permit

g) Ensure that the Issuing Supervisor is informed when work is suspended or completed;

h) Ensure that after the completion and suspension  of the permit shall be formally handed back and signed off by the proper  Issuing Supervisor;

i) Ensure to personally  inspect the job site along with the Issuing Authority and a PTW copy is posted on the Job site;

j) Ensure that the work environment is monitored on continues basis and ensure no deviation from the approved  work scope covered by the permit;

k) Ensure that all people involved in the WORK performed under the issued PTW are competent and properly trained, the training should insure that the personnel understand the PTW system and procedures in general, and the specific precautions required for their work.

l)    To ensure  plant and equipment is handed back to operations in a safe condition.

Responsibilities of the Safety Authority

a) To ensure  that all the potential hazards  identified and necessary  safety precautions are specified on the Work Permit.

b) To  ensure   that   the   conditions  and   precautions  specified   on  a  Work  Permit  are understood and are strictly adhered  to by those carrying out the job covered by a Work Permit.

c) To inspect and audit worksite for compliance with Work Permit conditions

d) Provide and conduct training to familiarize Company employees with the PTW System & Procedure.

Responsibilities of Fire Watcher

To help  the  performers  in  prevention  of the  occurrence   of any  uncontrolled  fire  when performing   hot  work based  on  the  instruction  of the  issuing  Authority  and  under  the supervision  of the Performing Authority.

Responsibilities of PTW Controller

  • To inform   immediately  the   Issuing  Authority  and/or  Approving  Authority  of  any situation  presenting  and  impact   on  the  safe  completion   of  an  activity  or  on  the associated precautions;
  • To check  and  review  all  PTW associated   documents  supplied   for  completeness  by Performing Authority applies for a PTW i.e.: Work Procedure  and Task Risk Assessment, As built drawings  / other documents  ,    Implement the  Certificate  requirements  (Gas testing,  Isolation  Certificates …  etc.)  in  order  to  complete  the  requirements of a PTW before issue;
  • To  maintain   up   to   date   written   or   computer-based   registers   of   permits   and supplementary certificates;
  • To ensure  a display board of all Permits and Certificates is maintained and used;
  • To collect all  copies  of each  PTW at  the  end  of the  shift  / day  for  revalidation   or cancellation as is required;
  • To ensure   and   securely   store   all  the   completed   and   cancelled   PTW’s  following cancellation for the agreed period of 2 years at site and 5 years at Head Office.

Responsibilities of the Approving Authority

a) To approve Work Permits.

b) To  ensure   that  satisfactory  facilities,  including  training   exist  for  implementing  the procedures on a daily basis.

c) To monitor the implementation of the procedures on a regular  basis to ensure  they are being properly  applied. This is achieved via a Permit Audit System.

d) To ensure that the procedures are regularly revised, when necessary.

e) In case of operational emergencies, when following the process of issuing  and approving   a  PTW  is  not   practicable, the field  manager(s)  are accountable and responsible  for taking the required actions and setting proper  controls to be in place to mitigate the operational problems and its relevant hazards (1st priority) without compromising  the need for PTW issuance  (2nd priority).

f)  To ensure that  PTW process  is applied  all the times  covering  all shifts  (day and night shifts). In fields where  field management are not present during  night shift, they may delegate   other   field’s   managers.   This   delegation   shall   be   limited,   written   and communicated to all field personnel.

g) To clearly identify all persons responsible  for administering the Work Permit (such as signatories).

h) The Approving Authority is also responsible  for addressing the following specific issues:

♦ Simultaneous Operations.

Construction, Commissioning,  Production  and Well Operations activities undertaken and  performed  by two  or  more  independently  managed  organisations  where  the physical  proximity  or  activities  on one work  location have the  potential to  impact another work location.

SIMOPS are also:

  • Those activities for which either organization  must advise the other whenever they are to be carried out; and
  • Those for which dual authorization is required

The Field Responsible  Person defined by a procedure or the locally designated  area authority has  responsibility for coordinating the  activities  and  for  ensuring  that permits to work are issued only after hazard  identification and risk assessment has been carried  out and any risk mitigation measured  agreed.

The Approving Authority  should  set up  displays  to enable  the  following types  of work conflict to be identified:

♦    Areas of Geographical Conflict

Where the close proximity  of worksites or work activities  causes interaction, or has the potential to impact upon the other. Those activities for which either party  must advise  the  other  whenever   they  are  to  be  carried  out and  those  for which  dual authorization is required, good communications shall be established.

For  those  activities  managed  by departments,  which does not belong to the  field ( e.g.   construction  ,    rig-less  activities,   exploration …   etc.)   that  might    impact  the production facilities and /or taking place within the boundaries of the field facilities, the  contract holder/concerned  department will be  the  issuing authority and  the relevant field manager will be the approving  authority.

Example:

Rig or ship activity operation in close proximity to a fixed facility or in a production platform  (operational  or  under  construction)  and  where  activities  such  as  well clean up, well testing or flaring will be carried out.

♦    Interconnecting Systems

Special  arrangement  must be  made  where  independent facilitates  or  work  sites, although  physically   separated,  may  be   connected  by  existing  interconnecting systems.

In these situations, the PTW system shall contain specific arrangements that will

  • Ensure control of isolation and de-isolation of interconnecting pipelines.
  • Provide notice   of  any  work  that   may  interface  with   other  interconnected facilitates or work sites.
  • Ensure verification is obtained from the interconnecting facility or work sites so that the work may proceed.

♦    Inhibited Safety Systems

Where  work on  one  task  may  be  hazardous,  if carried  out  at  the  same  time  as another task, for which safety systems have been inhibited.

♦    Provision of Visual Displays

Visual displays will include a structured display of permits, separating them by area and by status (such as approved, issued, or suspended), and a simple graphic display of the location of works currently being carried out under  work permits, by marked up plot plans or general arrangement drawings.

Responsibilities of the Person Responsible  for the Area (PRA)

a) To check each relevant  work site to ensure  that the work can be safely carried out and authorise start of work by signing  off Work Permits  &  isolation  certificates  (if any) before the start-up of work activity

b) To stop  any unsafe working practices  encountered in his area  once the work specified on the Work Permit has begun

c) Inspecting and auditing worksite for compliance with Work Permit conditions

d) To sign off the Work Permit & isolation certificates  (if any) when the work specified has been completed and the work site is in safe condition

Responsibilities    of   Authorised    Personnel    (Authorised    Electrician,    Authorised Mechanic, Authorised Gas Tester)

  1. a) To carry  out necessary  checks,  tests  or  isolations;  demonstrate verification  of their checks, tests or isolations to the Issuing Authority and Performing Authority
  2. b) To issue the relevant  certificate
  3. c) To countersign the associated Work Permit (if required)

Responsibilities of an Individual Worker

a) To have a general understanding of Work Permit System

b) To have a detailed working knowledge  of Work Permit procedure as it applies to his/her own work

c) To ensure that NO  work is begun  that requires   a Work  Permit  until  one  has  been approved  and issued

d) To ensure  they  fully understand and  adhere  to the  conditions and  safety  precautions stated in the Work Permit

e) To avoid working alone without control & to take all the necessary  precautions required for working in a far work place

18. Permit To Work System Process.

The  PTW process and approval routing and signature steps  required from Permit initiator to work completion are shown below.

Permit To Work Process

Permit To Work System Process.

The following  paragraphs give a detailed  explanation of the PTW process:

►     Step 1:  Work Preparation

  • PA shall  prepare a description  & task  risk  assessment for the  task requiring a PTW.
  • PA shall decide the type of PTW form(s) to be used.

►     Step2:  Initial Filling of PTW form by PA

  • PA shall initially fill the following sections of the PTW and then submit it to the IA:

o    Site preparations;

o    Fire precautions;

o    Personal Protective Equipment;

o    Any required mechanical  / electrical isolation;

o    Any required gas site checks;

►     Gate 1:   Are the Risk Assessments & Controls acceptable?

  • IA   (in  consultation  with   SA)   shall  the  review   the  initial   risk  assessment   & proposed controls are initially accepted or not.
  • In case  if the  risk  assessment  is  initially  accepted,  then   proceed   to  step   3, otherwise, return back to step 1.

►     Step3: Issuing Authority Supervision of Work Site.

  • Upon review & acceptance  of the task risk assessment by the  IA  (in consultation with the  SA),  IA shall  supervise  the  work area and  verify  if that the  following items are accepted as initially listed by the PA in the PTW & risk assessment or if any additional modification shall be needed:
  • Site preparations;
  • Fire precautions;
  • Personal Protective Equipment;
  • Any required mechanical / electrical isolation;
  • Any required gas site checks;
  • If there are any SIMOPS operations taking place at the work site;
  • If there are any linked work permits or isolation certification.
  • At this step, the IA (in consultation with SA) can perform additional precautions, and shall record it accordingly in the PTW form and/or task risk assessment;
  • If mechanical and/ electrical isolation is required, the PA shall issue the relevant isolation  certificate  and  the  isolation  shall  be  performed  by  the   competent authorized person (Isolation Authority);
  • The Isolation Certificate shall be signed by the PA, IA for requesting the isolation;
  • The competent authorized person (Isolation Authority)  shall describe  the means of isolations,  sign  in and  specify  the  linked  permit(s)  number(s)  according to them he performed the isolation.
  • The approved isolation  certificate(s)  number(s)  shall be recorded on the  PTW form in its relevant section.

►     Step4: Work Site Gas Checks (when Required).

  • If gas  check  is  required,  the  PA shall  perform the  required gas  checks,  either directly should  the  PA has  an Authorized  Gas  Tester (AGT)  or through  the  SA depending on the  site conditions to make  sure  that the  LEL  percentage is not greater than  20%, the Oxygen concentration is not less than  20 % and more than 23.5 % and HS concentration is not more than  10 ppm (in case of H»S availability at site).
  • The measured values shall be recorded in its section in the PTW form, the AGT / SA,  PA & IA shall sign below these  values  thus  granting their  acceptance of such measured values of gases are acceptable for work commencement.
  • In  case   of  working   in   confined   spaces   where  it   is  possible   that  the   gas concentration varies  with time, a clearance  gas certificate (Attachment I) shall be issued,  where  the  values   of  explosive  limits,  Oxygen,  HS  and  SO»  shall  be measured  every  20  minutes  to  verify  that these   limits  are  always  with  the acceptable limits for safe work (explosive  limits not greater than  20%, Oxygen Concentration between 20% and  23.5%, H»S  concentration is not more  than  10 ppm, SO2 concentration is not more than 5 ppm).

►     Step 5: PTW Authorization

  • Upon performing all of the steps above, the PA, SA, IA shall sign in their  relevant sections  in  the  permit,  and  the  permit shall  be  submitted  to  the  Approving Authority (AA) or his designate for work permit approval  and authorization.

►     Step 6: Toolbox talk

  • The PA shall  hold  a toolbox talk  where  he  shall  ensure  that the  PTW and  its associated documents, e.g. Isolation Certification, Risk Assessment are reviewed, prior to the  start of the job,  and are fully understood by all persons  involved  in the task
  • If anyone  at this  stage  identifies  some  additional  hazards   that have  not been properly assessed or thinks  the control measures are inadequate, the job should not proceed  until  the  PTW & its  associated  documents  have  been  re-evaluated and appropriate controls identified to ensure  that the task risks are ALARP.
  • Toolbox talks must be recorded; using the form in Attachment K; original Toolbox Talk records should be retained at site for a period not less than one year for sake of auditing.

►     Step 7:  PTW Distribution  & Logging-in

  • Upon authorization  of the  PTW by  the  involved  parties,  the  permit shall  be distribute;
  • The original copy of the  Permit  shall be displayed  at the  work  place;  first  copy shall be kept at the  Approving  Authority,  second  copy at the  Issuing Authority and 3rd copy at the Safety Authority (Permit Office/ Control Room);
    • The original  copy of isolation certificate  shall be kept by the Authorized  Person, 1s copy at the SA (Permit Office / Control Room), 2nd copy at the IA & 3 copy at Approving Authority;
  • All PTWs shall be logged-in using the log form attached in Attachment L by Permit Controller / SA / IA.

►     Gate 2:   Will task be completed in the duration  of the shift?

  • If the task will be completed in the duration of the shift, proceed  to Step 9;
  • If the task will not be completed in the duration of the shift, proceed  to Gate 3.

►     Gate 3:   Has the valid period of the permit expired?

  • If the valid period of the permit has expired, the PA shall apply for a continuation period, thus returning back to Step 1;
  • If the permit is still valid, proceed  to step 8.

►     Step 8:   New Shift Reissue

  • At the  end  of the  shift,  the  permit shall be returned by the  PA to the  SA at the Permit Office/Control Room for reissue  by the new shift.

►     Step 9: Work Completion

  • On completion of work, PA makes all necessary checks and informs the IA;
  • PA sign-off the PTW at the “Work Completed” section.

►     Step 10: De-Isolation

  • PA submit the PTW after signing it off by his side to the IA;
  • The IA  initiates  the  de-isolation  process  by signing  off the  isolation  certificate requesting from the competent authorized person to perform the de-isolation;
  • Upon performing the de-isolation  by the  competent authorized  person,  he shall sign off the isolation certificate and give it back to the IA.

►     Step 11: PTW Signing-off & Log-out

  • IA  submit the  PTW to  AA (or his designate)  for signing-off the  PTW under  the “Work Completed Section”;
  • PTW shall be recorded as logged-off in the PTW log by Permit Controller / SA / IA.

19. Completion of the Work Task / End of Shift.

Once the work has been completed, the Performing  Authority (supervisor in charge of the  work)  shall  make  all necessary checks  and  if satisfied,  inform  the  PRA.  Both parties can then  sign off the “work completed” section of the Permit displayed  at the work site. The Performing Authority shall bring copies of Work Permit from work site and control room/rig site to the issuing Authority (Permit Office). De-isolations  (if required) can then  be initiated  by Issuing Authority and performed by Authorised Personnel.

The  Permit  shall  then  be  registered  as  completed  and  logged  out by  the  Issuing Authority. This closes the Work Permit. Copies will be filed for a period  of two years.

20. Validity of Work Permits and Isolation Certificates

Work Permits shall not be carried over from one shift crew to another. A Work Permit is valid for a twelve-hour (12) period  (one shift) but can be re-issued  for the next shift. This will require  the signatures of the Performing Authority, Issuing Authority and the Person   Responsible   for  the  Area  (PRA). The  Hot  Work,  Cold  &  Gas  Hazardous, Excavation, Radiography & Rig Move Permits are valid for seven (7) days maximum in case of their daily reissue.

Note: Confined Space/Vessel Entry Permit is only valid for one day.

The Isolation Certificate is valid for the duration of the relevant Permits and until the de-isolations have been performed.

A Work Permit is no longer valid.

  • When  the   working   conditions   change,   conditions   appear   that  were  not anticipated when issuing the Work Permit
  • If the Work permit is suspended
  • Under NO circumstances  shall  a task  that is  subject to  a Work  Permit  be continued if the permit in force is no longer valid.

21. Alterations To Work Permits.

Work Permits  cannot be altered unless  authorised by the Approving  Authority or his Designate.

22. Suspension of Work Permits

In the event that the work is suspended before completion of the work, the area  shall be secured  and zoned off if necessary. If isolation is in force, it shall be maintained and ALL OPEN  ENDS BLINDED.

23. Display of Valid or Suspended Work Permits.

In order to monitor the Work Permits, a system of display shall be implemented. This will allow personnel on the work site to know the current status of the ongoing work.

The display shall be as follows:

  • The original at the work site
  • One copy at the Permit Office (HSE Div.)
  • One copy at the Issuing Authority
  • One copy at the Control Room/ Rig Site / PRA

24. Emergencies.

A site  specific  safety  induction  provides  details  of the  site  emergency alarm.  In  the event of an  emergency, STOP WORK and  ensure equipment and  machinery used  for carrying out the  work is  switched  off and  left  in  a  safe  condition.  Work  cannot be restarted until the  Issuing & Safety authorities give permission.

25. Permit-To-Work System Review.

To  ensure the  ongoing   effectiveness  of the  Permit system, the  Approving Authority shall  periodically check  the  implementation of the  system. These  checks  shall take  the form of unannounced spot checks  on particular permits and  work sites  to  check  that the  work is being  performed safely and  all permit conditions are being  complied with. Administration of the  permit system shall  also  be included in these checks  (Permit To Work System Compliance Inspection).

In  addition  to  the   checks   made   by   the   Approving  Authority,  the HSE Department will include the  Permit-To-Work system in the  program of annual safety audits.   This will involve  periodical  audit to verify that the  permit system  continues to meet all requirements and  that the  system  is  effectively  implemented.  The form reported in annex Q to be used  for auditing the  PTW.

26. References for Article.

1. ISO 14001.

2. OHSAS.

3. ISO 9000.

Permit Compliance Audit Form.

Permit Compliance Audit Form
Permit Compliance Audit Form

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