1. SCOPE…………………………………………2. REFERENCES 3. GENERAL 3.1 Scope of Painting for Building……..3.2 Submittals 3.3 Quality Assurance 3.4 Delivery, Storage and Handling……3.5 Project Conditions 3.6 Extra Materials 3.7 Safety Colors…………………………….4. PRODUCTS
4.1 Manufacturers 4.2 Materials…………………………………..5. EXECUTION 5.1 Inspection 5.2 Surface Preparation …………………..5.3 Protection 5.4 Mixing and Thinning 5.5 Equipment ………………………………..5.6 Application 5.7 Shop Painting 5.8 Industrial Hygiene ……………………..5.9 Field Quality Control 5.10 Remedial Work 5.11 Cleaning…………………………………..5.12 Material Schedule
1. Scope
This specification is for surface preparation and field painting of plant buildings.
2. References
Reference is made in this specification to the following documents. The latest issues, amendments, and
supplements to these documents shall apply unless otherwise indicated.
American Petroleum Institute (API)
2015 Safe Entry and Cleaning of Petroleum Storage Tanks
American Society for Testing and Materials (ASTM)
D 16 Terminology Relating to Paint, Varnish, Lacquer, and Related Products
International Organization for Standardization (ISO)
9001 Quality Systems – Model for Quality Assurance in Design, Development, Production, Installation
and Servicing
Occupational Safety and Health Administration (OSHA)
29 CFR 1910 Occupational Safety and Health Standards
Steel Structures Painting Council (SSPC)
PA1 Shop, Field and Maintenance Painting of Steel
PA2 Measurement of Dry Coatings Thickness with Magnetic Gages
SP-1 Solvent Cleaning
SP-2 Hand Tool Cleaning
SP-3 Power Tool Cleaning
SP-6 Commercial Blast Cleaning
SP-7 Sweep Blast Cleaning
Steel Structures Painting Manual
3. General
Volume 1 Good Painting Practice
Volume 2 System and Specifications
Painting terminology used in this specification is as defined in ASTM D 16.
3.1 Scope of Painting for Building
3.1.1 Exterior Surfaces. All building exterior painting specified shall be for the following conditions:
a. Chemical exposure condition shall be defined as areas where surfaces are exposed to chemical
vapors or liquid spillage that have detrimental effect on the surface materials
b. Severe exposure condition shall be defined as areas where surfaces are usually moist or are
exposed to condensation, frosting, sporadic water immersion or relative humidity greater than
85 percent.
3.1.2 Interiors Surfaces. All interior painting specified shall be for the following conditions:
a. Mild exposure condition, for example in air conditioned areas
b. Severe exposure, for example in ventilated areas without air conditioning
c. Chemical exposure, for example in laboratory buildings and chemical storage
3.1.3 Surface preparation, priming, and finish coats specified in this specification shall be in addition to
shop priming and surface treatment specified in other project specifications.
3.1.4 Exposed surfaces shall be painted, except where the paint schedules indicate that a surface or
material is not to be painted or is to remain natural. If the paint schedules do not specifically mention an
item or a surface, the item or surface shall be painted the same as similar adjacent materials or surfaces, whether or not schedules indicate colors. If the schedules do not indicate color or finish, SABIC will select
from standard colors and finishes available.
3.1.5 The following shall not be painted:
a. Prefinished items, which shall include the following factory-finished components:
(i) Architectural woodwork and casework
(ii) Metal toilet enclosures
(iii) Metal lockers
(iv) Finished mechanical and electrical equipment
(v) Light fixtures
(vi) Distribution cabinets
b. Concealed surfaces, which shall include walls or ceilings in the following generally inaccessible
spaces:
(i) Furred areas
(ii) Ceiling plenums
(iii) Pipe spaces
c. Finished metal surfaces, which shall include the following:
(i) Stainless steel
(ii) Chromium plate
d. Operating parts, including moving parts of operating equipment, for example:
(i) Valve and damper operators
(ii) Sensing devices
(iii) Motor and fan shafts
e. Labels, for example Underwriters Laboratories (UL), Factory Mutual (FM), and other
code-required labels or equipment name, identification, performance rating, or nomenclature plates.
3.2 Submittals
The following shall be submitted for SABIC approval:
a. Product information for each paint material giving manufacturer, product name, and product line
number
b. Manufacturer’s technical data for each paint material giving analysis (by weight) of solvent,
binder, and pigment, and mixing, thinning, and application recommendations
c. Coating manufacturer’s requirements, with application procedures for coating materials. They
shall be in writing and shall become a part of this specification. The safety precautions recommended
by the coatings manufacturer shall be strictly adhered to at all times when work is in progress.
d. Manufacturer’s standard color chart, encompassing full range, for each generic coating, each
substrate, and each combination thereof
e. Applicator’s certification that coatings comply with ISO 9001 and SASO’s applicable standards.
Coatings shall conform to Environmental Protection Agency, U.S.A. (EPA) requirements for VOC
(volatile organic content).
3.3 Quality Assurance
3.3.1 Contractor shall review this specification and the accompanying drawings with the coatings
manufacturer.
3.3.2 Any conflict(s) between this specification, SES and industry standards, engineering drawings, and
contract documents shall be resolved at the discretion of SABIC.
3.3.3 Coatings applicator shall be presently engaged in coatings applications and shall have a minimum
of 5 years continuous experience in painting and coating application of comparable scope, using materials
similar to those specified.
3.3.4 Coatings applicator shall be certified by the SSPC or SABIC approved equivalent organization.
3.3.5 Qualifications of Workmen
a. One painting foreman shall be present at all times during execution of this work. He shall be
thoroughly familiar with the specified requirements and the materials and methods needed for their
execution, and shall direct all work performed under this specification.
b. A sufficient number of workmen, skilled in the necessary crafts, and properly informed of the
methods and materials to be used, shall be provided.
3.3.6 Coatings coordination shall consist of:
a. Performing finish coats which are compatible with the prime coats used
b. Reviewing applicable project specifications for the prime coat used on work at hand, as required
to verify that the prime coat is totally compatible with the total coatings system for various substrates
3.3.7 Mock-Up
A mock-up sample shall be provided, consisting of:
a. A one meter square in each area, for each color, each different substrate, each type of coating,
and for each different combination of color, substrate or coating. Mock ups shall be reviewed for color,
texture and coating thickness, and shall be a standard for approving all work. Mock-ups shall be
completed and approved by SABIC prior to commencing balance of work. A reviewed set of samples
and brochures shall be returned to the contractor, and shall be kept on the job throughout coating
operations.
b. SABIC shall be notified in writing of anticipated problems in using the specified coating systems.
3.4 Delivery, Storage and Handling
3.4.1 Materials shall be delivered in sealed containers with manufacturer’s labels intact.
3.4.2 Materials shall be stored in protected area at a temperature between 5 and 42 C (40 and 110 F),
or in accordance with manufacturer’s recommendations.
3.4.3 Flammables shall be stored in National Fire Protection Agency (NFPA) approved containers.
3.4.4 Materials shall be opened and mixed in a storage area.
3.5 Project Conditions
3.5.1 Water-based paints shall be applied only when the temperature of surfaces to be painted, and
surrounding air temperatures, are between 10 and 40 C. Unless otherwise permitted by paint
manufacturer’s printed instructions.
3.5.2 Solvent-thinned paints shall be applied only when the temperature of surfaces to be painted, and
surrounding air temperatures, are between 10 and 45 C. Unless otherwise permitted by paint
manufacturer’s printed instructions.
3.5.3 Paint shall not be applied when the relative humidity exceeds 85 percent, or when surfaces are
damp or wet, unless otherwise specified by coating manufacturer’s printed instructions.
3.5.4 Painting may continue during inclement weather if surfaces and areas to be painted are enclosed,
and within temperature limits specified by manufacturer, during application and drying periods.
3.6 Extra Materials
3.6.1 Extra paint materials shall be furnished to SABIC from the same production run as the materials
applied, in the quantities described in 4.6.2. Paint materials shall be in unopened, factory-sealed containers
for storage, and with identification labels describing contents.
3.6.2 SABIC shall be furnished with an additional 5 percent, but not less than 4 L or 1 case, as appropriate,
of each material and color applied.
3.7 Safety Colors
Safety colors for, for example, piping and equipment, shall be in accordance with OSHA 29 CFR 1910
regulations for marking physical hazards.
4. Products
4.1 Materials
4.1.1 Materials shall be as shown in materials schedule in 5.12, which is based on the following criteria:
a. Certain manufacturers’ products are specified to establish the types, kinds, quality and
characteristics of various paint and finish materials required
b. Proprietary names are used to designate paint and finish materials, but are not intended to imply
that products of the manufacturer are required, to the exclusion of equivalent products of other
manufacturers listed in 4.1. SABIC will finalize the selection of materials.
c. Contractor shall provide the best quality grade of the various types of paint and finish materials
as regularly manufactured by approved manufacturers. Materials not exhibiting the manufacturer’s
standard identification as a best-grade product shall not be accepted.
d. Compatible primers produced by the same manufacturers as the finish coats shall be provided.
Only those thinners recommended in writing by the paint manufacturer shall be used, and shall be
used only upto the paint manufacturer’s recommended limits, if any.
4.1.2 Products of same manufacturer shall be used for each coating system and for each type of surface.
4.1.3 Coating materials and application equipment shall be designed for the surface to be coated. Finish
coats shall be compatible with prime coats. Prime coats shall be compatible with surface to be coated.
Tools and equipment shall be compatible with coatings to be applied.
4.1.4 Colors shall be mixed by manufacturer to match submittals approved by SABIC.
4.1.5 Tints of succeeding coats shall be varied to permit identification.
5. Execution
5.1 Inspection
5.1.1 Surfaces to be painted shall be examined, and conditions that would adversely affect appearance or
performance of coating system shall be reported.
5.1.2 Defects and deficiencies in surfaces discovered during examination shall be corrected before
starting work. Do not apply paint over dirt, grease, scuffed surface, or conditions otherwise detrimental to
information of a durable paint film.
5.1.3 Surface preparation and application work shall not proceed until surface is acceptable to SABIC, or
authorization to proceed is given by SABIC.
5.2 Surface Preparation
5.2.1 General
a. Dirt, mortar spatter, and other dry material shall be dislodged by scraping or brushing.
b. Dust and loose material shall be removed, to leave all surfaces clean and free of all contaminants
c. Surfaces to be painted shall be dry, clean, and free of dust, dirt, oil, wax, grease, mortar, or other
contaminants. Oil, grease, and wax shall be removed and cleaned with manufacturer’s
non-film-forming solvents.
d. General surface preparation shall conform to SSPC painting manuals volumes 1 and 2.
e. Steel shop and field coating application shall conform to SSPC PA1.
5.2.2 Ferrous Metal, Unprimed
a. Unprimed ferrous metals shall be cleaned in accordance with SSPC SP-7; SSPC SP-6 for
ferrous metals receiving epoxy finish; and SSPC SP-3 for ferrous metals receiving alkyd finish. Weld
flux and spatter shall be removed. Sharp projections shall be ground smooth.
b. Immediately following surface preparation, surfaces shall be primed. Newly prepared surfaces
should not remain unprimed overnight. Surfaces allowed to remain unprimed overnight shall be
recleaned to original condition.
c. Prior to application of finish coat, primed surfaces shall be cleaned of all non-compatible surface
residue by suitable means. This may be accomplished with soft bristle brush or broom, air hose or
flushing with water. Grease or oils shall be removed with manufacturer approved non-petroleum
based solvent as directed by the coatings manufacturer, and in accordance with SSPC SP-1. All
welds shall be neutralized.
5.2.3 Ferrous Metal, Alkyd Shop Primed (Non-Corrosive). Flux and spatter from field welds shall be
removed with grinder and by chipping. Hand or power tool cleaning shall be performed, according to
SSPC SP-2 or SP-3, and surface shall be touched up.
5.2.4 Ferrous Metal, Inorganic Zinc or Epoxy Polyamide Primed (Corrosive)
a. Flux and spatter from field welds shall be removed with solvent and by chipping. Hand or power
tool shall be used to clean, according to SSPC SP-2 or SP-3, and surface shall be touched up.
b. Rust shall be removed from primer by hand or power tools, in accordance with SSPC SP-2 or
SP-3, and surface shall be touched up.
c. Varnish, grease and scale shall be removed from piping with solvents, in accordance with
SSPC SP-1.
5.2.5 Galvanized and Aluminum Surfaces
a. Oils and lubricants shall be removed with xylol or mineral spirits according to SSPC SP-1. Soil,
cement splatter, weld flux and spatter, and other surface dirt shall be removed with a stiff brush,
scraper, power grinder (for weld flux and spatter), or other suitable means.
b. Galvanized surfaces shall be allowed to dry completely, then a vinyl wash primer shall be
applied, if required by the manufacturer, to a minimum dry film thickness (DFT) of 13 m (0.5 mil), but
not exceeding 25 m (1.0 mil). Wash primer shall be top-coated within 8 hours, or as directed by
coatings manufacturer.
c. Galvanized surfaces shall be repaired with galvanizing repair paint. This repair method shall
require prior SABIC approval.
5.2.6 Concrete Surfaces (Precast or Poured In-Place)
Concrete surfaces shall be clean, dry and properly cured. All protrusions and form joints shall be removed.
Concrete shall be allowed to cure for 30 days before priming. Moisture content shall not exceed 20 percent
when measured with a moisture meter.
5.2.7 Concrete Masonry Surfaces
a. Dirt, mortar spatter, and other dry materials shall be removed by scraping or brushing. Dust and
loose materials shall be removed by brushing, sweeping, vacuuming, or blowing with high pressure
air.
b. Where surface is glazed, or where form oil is present, it shall be treated with solution of one part
concentrated muriatic (hydrochloric) acid and four parts water, to which has been added one part
detergent. Fins and protrusions shall be scraped and ground flush with the surface. Holes and cracks
shall be patched flush with the surface. Mortar joints shall be raked clean and thoroughly rinsed and
dried. Masonry shall be allowed to dry in accordance with the coatings manufacturer’s
recommendations before priming. Moisture content shall not exceed 20 percent when measured with
a moisture meter.
5.2.8 Wood Surfaces (Exposed to View)
a. Wood surfaces shall be sanded with 30.0 or 20.0 followed by 60.0 to 80.0 sandpaper, and
thoroughly dusted. Nail holes and other small openings shall be filled with plastic wood. For wood to
be stained, it shall be lightly dampened with mineral spirits and allowed to dry, to raise whiskers, then
sanded again. All fingerprints shall be removed. Oil and grease shall be removed with mineral spirits
or xylol. Applicators shall be changed frequently.
b. Knots, pitch streaks, and sappy portions shall be scraped and coated with shellac.
c. Wood required to be job-painted shall be sealed. Edges, ends, face, undersides and backsides of
counters, cases, and cabinets shall be primed. Spar varnish shall be used for back priming where
transparent finish is required.
d. Trim, bases, casing, finish lumber and interior paneling shall only be back-primed where
masonry, plaster or other wet wall construction occurs on backside.
e. Tops, bottoms, and cutoffs of wood shall be sealed with heavy coat of varnish or similar sealer
immediately upon delivery to job site.
5.2.9 Portland Cement Plaster. Thirty (30) days curing shall be done before priming.
5.2.10 Gypsum Plaster
a. Scratches, cracks, and abrasions shall be cut-out, and filled with spackling compound or patching
plaster. It shall be allowed to dry thoroughly and then be sanded smooth. It shall be left for 30 days
before priming.
b. Touch up shall be done on suction spots after priming, and also before second coat.
5.2.11 Gypsum Wallboard. Paint shall not be applied until joint treatment is dry, and dust, dirt, grease, oil,
and wax have been removed.
5.2.12 Previously Painted Surfaces
5.3 Protection
a. Where rusting conditions exist on ferrous surfaces, rust shall be removed according to SSPC
SP-2 or SP-3. Touch up shall be done with one coat of primer.
b. Where concrete, concrete block, gypsum wallboard, and wood surfaces are exposed, surface
contamination shall be removed, and surfaces shall be primed with primer recommended by finish
coating manufacturer.
c. Small area of previously painted finish shall be tested with new finish paint in the presence of
SABIC. Finish paint shall be applied to specified thickness. Coating of the previously painted surface
shall not be continued until test area has been approved by SABIC. Test shall continue for
manufacturer’s recommended published length of time before recoating. If the previously painted
surface blisters, wrinkles, dissolves, delaminates, or shows other signs of incompatibility, the
previously painted surface and new finish will not be compatible. The test process shall continue until
the results are acceptable to SABIC.
All adjacent and installed improvements shall be protected during painting operations. Any which are
coated or damaged by coating shall be cleaned or replaced.
5.4 Mixing and Thinning
5.4.1 All ingredients in each container of coating materials shall be thoroughly mixed using a mechanical
mixer. Agitation shall be continued during application.
5.4.2 Thinners supplied by or recommended by coatings manufacturer shall be used. Manufacturer’s
recommendations for thinning quantities and procedures shall be complied with. Additional thinner shall
not be added after proper thinning. Thinning shall be performed under experienced supervision.
Graduated containers shall be used to measure thinners.
5.5 Equipment
5.5.1 Spray equipment that is suitable for maximum production and high quality work; capable of properly
atomizing the material; and equipped with suitable pressure regulators and gages, shall be used. Air caps,
needles, and nozzles shall be used as recommended by the manufacturer of coating materials being
applied. Adequate traps or separators shall be used to remove oil and condensed water. Pot pressures,
and atomizing air pressure shall be adjusted to maintain proper spraying of coating material.
5.5.2 Brushes of a quality and type recommended by the manufacturer shall be used, to ensure proper
application of materials.
5.6 Application
5.6.1 All coatings shall be applied during good painting conditions, in accordance with SSPC painting
manuals volumes 1 and 2, and manufacturer’s recommendations. Air and surface temperatures shall be
within limits prescribed by the SSPC painting manuals volumes 1 and 2, and manufacturer for the coatings
being applied, and work areas shall be free of airborne dust at the time of application and while coating is
drying.
5.6.2 Coating material shall not be applied unless project conditions of 3.5 are met.
5.6.3 Application rate and dry film thickness for each coat shall not be less than manufacturer’s
recommendations for the surface being painted. Wet film thickness (if coating has 50 percent solids by
volume and the measured wet film thickness is 100 m, then the DFT should be 50 m) shall be checked
with wet mil thickness gage. When specified DFT conflicts with manufacturer’s recommended DFT, that of
the manufacturer shall be complied with.
5.6.4 Drying time shall not be less than manufacturer’s recommendations.
5.6.5 Application of coatings shall be by brush, roller, paint mitt (glove) or spray and in accordance with
manufacturer’s recommendations. All material shall be evenly applied to form smooth, continuous,
unbroken coatings. Drips, runs, sags or pinholes shall not be acceptable.
5.6.6 Laps and roller edge lines shall be avoided in roller applications.
5.6.7 Stains by brush shall be applied in a uniform manner, allowing no contrasting color or shading on
adjacent or contiguous surfaces.
5.6.8 Additional coats shall be applied when undercoats, stains or other conditions show through final
coat, until paint film is of uniform finish, color and appearance.
5.6.9 Surfaces behind movable equipment or furniture shall be painted in the same way as similar
exposed surfaces. Surfaces behind permanently fixed equipment or furniture shall be painted with prime
coat before equipment or furniture is installed.
5.6.10 Exterior doors on tops, bottoms and edges shall be finished in the same way as exterior faces,
unless otherwise indicated on drawings.
5.6.11 Proper ventilation shall be maintained in area of work, to remove volatile solvents evaporating from
coating materials.
5.6.12 Inspection
a. Succeeding coats shall be applied only after completed coat has been inspected by SABIC.
b. Only inspected coats shall be considered in determining number of coats.
5.7 Shop Painting
5.7.1 Steel sections, which after shop priming will be field assembled by welding, shall not be painted
within 50 mm of the edges or areas to be welded, unless a prime coat is approved by SABIC.
5.7.2 Erection marks and weight marks (if any) shall be painted on the shop-coated surface, except where
markers or tags are attached. The paint shall be compatible with the shop coating, and also with the finish
coat to be applied later. If the final shop coating is the finish coating, or an intermediate coat of a chemically
cured type of paint, markers or tags shall be used to identify steel section. Markers or tags shall not be
attached until the paint has dried.
5.7.3 Ferrous metals that are primed with manufacturer’s standard shop primer shall be spot tested, to
ensure compatibility with specified finish coat. If wrinkling or lifting of shop primer occurs, a tie coat shall be
applied over shop primer, which shall be compatible with primer and specified finish coat.
5.8 Industrial Hygiene
The following guidelines and requirements shall be applied to field painting:
a. Blast cleaning with grit or synthetic abrasives shall be preferred to sand
b. A protective hood with a positive fresh air supply shall be used during blast cleaning operations
c. A filter-type dust mask shall be used during hand tool or power tool cleaning operations in
enclosed areas, or in other situations where excessive concentrations of dust result
d. Prior to start of daily work, all necessary tests shall be made for toxic gases, chemicals or
explosive mixtures in accordance with API 2015. The required safety conditions shall be met.
e. Particular care shall be exercised when working in close or confined spaces, especially when
spraying. All necessary tests shall be made for oxygen sufficiency, and for hydrogen sulfide. The
threshold limit value (TLV) prescribed by OSHA 29CFR 1910, for the particular solvent vapor in the air
shall not be exceeded, unless fresh-air masks are used. When volatile solvents are flammable, the
concentration in the air shall be kept to one-quarter or less of the lower explosive limit (LEL), by
adequate exhaust or ventilation facilities.
5.9 Field Quality Control
5.9.1 Sample areas of each finish shall be provided before proceeding with remainder of field painting.
5.9.2 Sample areas shall be retained as project standard for remainder of work.
5.9.3 Areas used as project standard shall be one (1) square meter minimum surface area.
5.9.4 The dry film thickness (DFT) shall be field tested with a magnetic gage. The testing method shall be
in accordance with SSPC PA2.
5.10 Remedial Work
5.10.1 Coated surface within the scope of this specification that is damaged during assembly or handling
shall be repaired in accordance with procedures accepted by SABIC.
5.10.2 The surface profile shall be restored to meet the specified surface preparation requirements for
cleanliness and profile. The periphery of a damaged area shall be feathered prior to coating application.
5.10.3 Precautions shall be taken to protect adjacent coated areas from damage caused by local abrasive
blasting. The use of vacuum blast type equipment shall be permitted for abrasive blast cleaning.
5.11 Cleaning
5.11.1 Spilled, splashed, or spattered paint shall be removed from all surfaces. Surface of an item being
cleaned shall not be marred.
5.11.2 Storage space shall always be in a clean condition.
5.12 Material Schedule
The coatings specified herein are to establish type and quality. Coatings are listed in order of chemical
protection.
5.12.1 Color schedule for buildings shall be as shown on drawings, or as selected by SABIC from
submittal samples.
5.12.2 Exterior Surfaces
a. Galvanized Steel, Alkyd (Noncorrosive)
Primer: Penguard Primer, Epoxy Polyamide (50 µm DFT).
Intermediate: Bengalac Semi Gloss, Alkyd Enamel (35 µm DFT).
Finish Coat: Bengalac Semi Gloss, Alkyd Enamel (35 µm DFT).
b. Galvanized Steel, Polyurethane (Corrosive)
Primer: Penguard Primer, Epoxy Polyamide (50 µm DFT).
Intermediate: Durathane, Gloss Polyurethane (40 µm DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 µm DFT).
c. Ferrous Metal, Alkyd (Noncorrosive)
Primer: (Shop Applied) If unprimed; Cromo Primer, Alkyd (40 µm DFT).
Touch-Up: Power tool clean spots and touch up with: Cromo Primer, Alkyd.
Intermediate: Pilot I, Alkyd Enamel (50 µm DFT).
Finish Coat: Pilot II, Gloss Alkyd Enamel (50 µm DFT).
d. Ferrous Metal, Zinc / Epoxy / Polyurethane (Corrosive)
Primer: (Shop Applied) If unprimed; Resist 78, Inorganic Zinc Primer (75 µm DFT).
Touch-Up: Power tool clean spots and touch up with: Barrier, Inorganic Primer.
Intermediate: Penguard HB, Epoxy Polyamide (100 µm DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 µm DFT).
e. Ferrous Metal, Epoxy / Polyurethane (Corrosive)
Primer: (Shop Applied) If unprimed; Primastic, Epoxy Mastic Primer (125 µm DFT).
Touch-Up: Power tool clean spots and touch up with: Primastic, Epoxy Mastic Primer.
Intermediate: Penguard HB, Epoxy Polyamide (100 µm DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 µm DFT).
f. Primed Ferrous Metal, Polyurethane (Corrosive)
Primer: (Shop Applied) Penguard Primer, Epoxy Polyamide (50 µm DFT).
Tie Coat: Penguard HB, Epoxy Polyamide (100 µm DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 µm DFT).
g. Concrete, Acrylic (Noncorrosive)
Primer: Alkali Resistant Primer, Emulsion Primer (30 µm DFT).
Intermediate: Fenomastic 04 Flat Emulsion (30 µm DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion)
Finish Coat: Fenomastic 04 Flat Emulsion (30 µm DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion)
h. Concrete
Primer: Penguard Clear Sealer, Epoxy Polyamide (40 µm DFT).
Intermediate: Hardtop HB, Polyurethane (50 µm DFT).
Finish Coat: Hardtop HB, Polyurethane (50 µm DFT).
i. Concrete, Polyurethane (Corrosive)
Primer: Penguard Clear Sealer, Epoxy Polyamide (40 µm DFT).
Intermediate: Durathane, Gloss Polyurethane (40 µm DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 µm DFT).
j. Concrete Masonry, Acrylic (Noncorrosive)
Primer: Alkali Resistant Primer, Emulsion Primer (30 µm DFT).
Intermediate: Block Filler (100 µm DFT).
Finish Coat: Fenomastic 04 Flat Emulsion (30 µm DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion)
k. Concrete Masonry
Primer: Penguard Clear Sealer, Epoxy Polyamide (40 µm DFT).
Intermediate: Hardtop HB, Polyurethane (50 µm DFT).
Finish Coat: Hardtop HB, Polyurethane (50 µm DFT).
l. Concrete Masonry, Polyurethane
Primer: Penguard Clear Sealer / Perma Guard Filler, Epoxy Filler, applied to fill voids.
Intermediate: Hardtop HB, Polyurethane (50 µm DFT).
Finish Coat: Hardtop HB, Polyurethane (50 µm DFT).
m. Concrete and Masonry (Textured)
Primer: Penguard Clear Sealer / Perma Guard Filler, Epoxy Filler, applied to fill voids.
One Coat: Penguard Texo HB, Textured Epoxy Coating (1000 µm DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 µm DFT).
n. Plaster, Acrylic
Primer: Alkali Resistant Primer, Emulsion Primer (30 µm DFT).
Intermediate: Fenomastic 04 Flat Emulsion (30 µm DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion).
Finish Coat: Fenomastic 04 Flat Emulsion (30 µm DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion).
5.12.3 Interior Surfaces
a. Galvanized Steel, Alkyd (Noncorrosive)
Primer: Penguard Primer, Epoxy Polyamide (50 µm DFT).
Intermediate: Pilot I, Alkyd Enamel (50 µm DFT).
Finish Coat: Pilot II, Gloss Alkyd Enamel (50 µm DFT).
b. Galvanized Steel, Epoxy (Corrosive)
Primer: Penguard Primer, Epoxy Polyamide (50 µm DFT).
Finish Coat: Penguard HB, Epoxy Polyamide (100 µm DFT).
c. Galvanized Steel, Polyurethane (Corrosive)
Primer: Penguard Primer, Epoxy Polyamide (50 µm DFT).
Intermediate: Durathane, Gloss Polyurethane (40 µm DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 µm DFT).
d. Galvanized Ductwork and Pipe (Acrylic)
Primer: Penguard Primer, Epoxy Polyamide (50 µm DFT).
Intermediate: Pioneer Top Coat, Acrylic (50 µm DFT).
Finish Coat: Pioneer Top Coat, Acrylic (50 µm DFT).
e. Galvanized Ductwork and Pipe (Alkyd)
Primer: Penguard Primer, Epoxy Polyamide (50 µm DFT).
Intermediate: Bengalac Enamel Flat, Alkyd Enamel (35 µm DFT).
Finish Coat: Bengalac Enamel Flat, Alkyd Enamel (35 m DFT).
f. Galvanized Ductwork and Pipe (Epoxy)
Primer: Penguard Primer, Epoxy Polyamide (50 m DFT).
Finish Coat: Penguard HB, Epoxy Polyamide (100 m DFT).
g. Galvanized Ductwork and Pipe (Polyurethane)
Primer: Penguard Primer, Epoxy Polyamide (50 m DFT).
Intermediate: Durathane, Gloss Polyurethane (40 m DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 m DFT).
h. Ferrous Metal, Alkyd (Noncorrosive)
Primer: (Shop Applied) If unprimed; Cromo Primer, Alkyd (40 m DFT).
Touch-Up: Power tool clean spots and touch up with: Cromo Primer, Alkyd.
Intermediate: Pilot I, Alkyd Enamel (50 m DFT).
Finish Coat: Pilot II, Gloss Alkyd Enamel (50 m DFT).
i. Ferrous Metal, Zinc / Epoxy / Polyurethane (Corrosive)
Primer: (Shop Applied) If unprimed; Resist 78, Inorganic Zinc Primer (75 m DFT).
Touch-Up: Power tool clean spots and touch up with: Barrier, Inorganic Primer.
Intermediate: Penguard HB, Epoxy Polyamide (100 m DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 m DFT).
j. Ferrous Metal, Epoxy (Corrosive)
Primer: (Shop Applied) If unprimed; Primastic, Epoxy Mastic Primer (125 m DFT).
Touch-Up: Power tool clean spots and touch up with: Barrier, Inorganic Primer.
Intermediate: Penguard HB, Epoxy Polyamide (100 m DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 m DFT).
k. Ferrous Metal, Zinc / Epoxy / Polyurethane (Corrosive)
Primer: (Shop Applied) If unprimed; Resist 78, Inorganic Zinc Primer (75 m DFT).
Touch-Up: Power tool clean spots and touch up with: Barrier, Inorganic Primer.
Intermediate: Penguard HB, Epoxy Polyamide (100 m DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 m DFT).
l. Ferrous Metal, Epoxy / Polyurethane (Corrosive)
Primer: (Shop Applied) If unprimed; Primastic, Epoxy Mastic Primer (125 m DFT).
Touch-Up: Power tool clean spots and touch up with: Barrier, Inorganic Primer.
Intermediate: Penguard HB, Epoxy Polyamide (100 m DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 m DFT).
m. Primed Ferrous Metal, Epoxy (Corrosive)
Primer: (Shop Applied) Penguard Primer, Epoxy Polyamide (50 m DFT).
Tie Coat: Penguard HB, Epoxy Polyamide (100 m DFT).
Finish Coat: Penguard HB, Epoxy Polyamide (100 m DFT).
n. Primed Ferrous Metal, Polyurethane (Corrosive)
Primer: (Shop Applied) Penguard Primer, Epoxy Polyamide (50 m DFT).
Tie Coat: Penguard HB, Epoxy Polyamide (100 m DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 m DFT).
o. Overhead Steel Deck, Alkyd
Surface Prep: SSPC SP1 Solvent Wipe (with Thinner #2).
Primer: Cromo Primer, Alkyd (40 m DFT).
Intermediate: Pilot I, Alkyd Enamel (50 m DFT).
Finish Coat: Pilot II, Gloss Alkyd Enamel White (50 m DFT).
p. Concrete, Acrylic
Primer: Alkali Resistant Primer, Emulsion Primer (30 m DFT).
Intermediate: Fenomastic 04 Flat Emulsion (30 m DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion)
Finish Coat: Fenomastic 20 Semi Gloss Emulsion (25 m DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion)
q. Concrete, Epoxy
Primer: Penguard Clear Sealer, Epoxy Polyamide (40 m DFT).
Intermediate: Penguard HB, Epoxy Polyamide (100 m DFT).
Finish Coat: Penguard HB, Epoxy Polyamide (100 m DFT).
r. Concrete, Polyurethane
Primer: Penguard Clear Sealer, Epoxy Polyamide (40 m DFT).
Intermediate: Durathane, Gloss Polyurethane (40 m DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 m DFT).
s. Concrete Floor
Primer: Penguard Clear Sealer, Epoxy Polyamide. Thinned 25 percent to seal.
Intermediate: Durathane, Gloss Polyurethane (40 m DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 m DFT).
t. Concrete Masonry, Acrylic
Primer: Alkali Resistant Primer, Emulsion Primer (30 m DFT).
Filler: Stucco, Latex Based Filler.
Intermediate: Fenomastic 04 Flat Emulsion (30 m DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion).
Finish Coat: Fenomastic 20 Semi Gloss Emulsion (25 m DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion).
u. Concrete Masonry, Epoxy
Primer: Penguard Clear Sealer / Perma Guard Filler, applied to fill voids.
Intermediate: Penguard HB, Epoxy Polyamide (100 m DFT).
Finish Coat: Penguard HB, Gloss Polyurethane (100 m DFT).
v. Concrete Masonry, Polyurethane
Primer: Penguard Clear Sealer / Perma Guard Filler, applied to fill voids.
Intermediate: Durathane, Gloss Polyurethane (40 m DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 m DFT).
w. Gypsum Wallboard, Acrylic (Flat)
Primer: Alkali Resistant Primer, Emulsion Primer (30 m DFT).
Intermediate: Fenomastic 04 Flat Emulsion (30 m DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion)
Finish Coat: Fenomastic 04 Flat Emulsion (30 m DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion)
x. Gypsum Wallboard, Acrylic (Semi Gloss)
Primer: Alkali Resistant Primer, Emulsion Primer (30 m DFT).
Intermediate: Fenomastic 04 Flat Emulsion (30 m DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion)
Finish Coat: Fenomastic 20 Semi Gloss Emulsion (25 m DFT)
(Acrylic emulsion paint, conforming to SASO SSA 470 for Exterior Emulsion)
y. Gypsum Wallboard, Epoxy / Polyurethane
Primer: Penguard Clear Sealer / Perma Guard Filler, applied to fill voids.
Intermediate: Durathane, Gloss Polyurethane (40 m DFT).
Finish Coat: Durathane, Gloss Polyurethane (40 m DFT).
z. Wood, Stained
First Coat: Woodshield Stain.
Intermediate: Woodshield Varnish, Not Gloss Varnish, reduced 20% with Jotun Thinner #2.
Finish Coat: Woodshield Varnish.
aa. Wood, Painted
Primer: Bengalac Wood Primer, Alkyd (35 m DFT).
Intermediate: Bengalac Gloss, Alkyd (35 m DFT).
Finish Coat: Bengalac Gloss, Alkyd (35 m DFT).