JOB HAZARD AND RISK ASSESSMENT OF REFRACTORY ANCHOR INSTALLATION

By PakTechPoint Published 8 min read

TASK HAZARD RISK CONTROL
Incompetent worker Incompetence 1. Use certified operators,
authorized and skilled
workers
2. Training 
Preparation and
hauling of, tools
and equipment
prior to start of
work
  1. Sharp edges of tools and  equipment that are not easily spotted.
  2. Extreme hot temperature
  3. Poor manual handling
    techniques.
  4. Poor practices on
    maneuvering heavy
    equipment
  5. Severe Weather Condition
    (Sandstorm, High winds.etc)
1. Provide guards to sharp edges of all equipment.
2. Secure appropriate work permit prior to start of work.
3. Install barricade tapes provide warning signs on sharp materials to make it visible for all employees present in the worksite. 
4. Provide proper personal protective equipment i.e hard
hat, safety shoes, safety glass, and working gloves. glass, working gloves.

  1. Impose staggered working hours Include substitution of workforce to allow sufficient rest in between employees.
    2. Provision of cool drinking water and shaded rest place with industrial fan.
    3. Supervisor shall monitor their work force by looking for signs of dehydration. signs dehydration.
  2. Maintain proper back posture and body position during manual lifting of materials. Position body where less effort is exerted and less strain.
    2. Use crane, forklift, or manual lifters for heavy loads.
    3. Divide load weight between
    coworkers
    4. Assign additional person at
    the trailer bed to assist for
    loading/arranging small bore
    pipe spools or materials.
    5. Assign sufficient numbers of
    personnel who could sustain
    the load when doing manual
    handling.
    6. Observed proper
    communication between
    coworkers during execution of
    specified task.
    specified 
  3. Heavy equipment
    operators/drivers must
    undergo competency training
    and certification before
    operating/driving heavy.
    2. Equipment should have
    flashing lights
    3. Provide PWAS to
    equipments.
    4. Assign banksman or signal
    man to direct maneuver of
    heavy equipments.
    5. Install barricade tapes and
    provide warning signs to
    inform all employees present
    in the worksite.
  4. Secure all loose objects and
    materials (i.e ladders, pallets,
    portable toilets.GI Sheets,
    drums, trash drums.etc.)
    drums.etc.)

1 . Set Brakes and secure all
mobile equipment/vehicles.
2. De-energize all
unnecessary electrical power.
Appropriate material should be
available and stored on the
project to facilitate the
securing of project property,
materials and equipment, i.e
nylon rope, wire tarpaulins,
boards/plywood, etc.

Grinding
  1. Unprotected and poor storage of flammable materials
  2. Sub-standard defective
    electrical facilities
  3. Improper use of tools and
    poor grinding practices.
1. Segregate flammable
liquids or materials from the
source of ignition.
2. Contain grinding sparks by
fire blanket.
3.
Assign fire watch where fire
could occur and provide fire
extinguisher where hot works
are conducted.

  1. Do not use dilapidated
    electrical cables and tampered
    outlets,
    2. Only approved electrical
    hardware shall be used.
    3.
    Use outlets or electric
    source with ELCB ,GFCI or
    ground fault circuit interrupter.
  2. 1 .Elevate electrical cables at
    least
    7 ft
    in height or provide
    protective guarding if to be laid
    on the ground.
    2. Do not alter engineering
    design of equipment s do not
    remove guarding and replace
    the deadman’s switch of
    grinders.
    3. Use proper personal
    protective equipments (PPE’s)
    at all times.
    4. Observed proper
    housekeeping and material
    management.
Welding
works
  1. Unprotected flammable
    materials.
  2. Sub-standard I defective electrical facilities
1. Segregate flammable
liquids or material from the
source of ignition.
2.
Turn off diesel driven
welding machine when it
needs to refuel.
3. Shut-off diesel driven
welding machines and remove
electrode from the holder
when not in use.
4. Contain welding slag by fire
blanket . Cover sewers and
manholes located near the
source of ignition.
5. Provide fire extinguisher
located near diesel driven
welding machine and where
hot works are conducted.
6.Assian fire watch where fire
6.Assign could occur. 
  • Do not use dilapidated
    welding cables and tampered
    outlets.
    2. Observed proper bonding of
    materials and equipment
    3. Welders shall be equipped
    with flameproof apron, and
    leather cuffed sleeves, hard
    hat welding helmet and mask
    and mandatory PPE’s
    mandatory
  • Bend Test Unsafe practices during
    the job
    execution/personnel
    injury / fall from heights
    1. Maintain proper back
    posture and body position
    during manual lifting of
    materials. Position body where
    less effort is exerted and less
    strain.
    2. Provide proper personal
    protective equipment i.e hard
    hat, safety shoes, safety glass
    and working gloves.
    3. Workers assigned on
    elevated area with a height of
    1.8m (6 ft) or greater shall be
    equipped full body harness.
    4. Keep body parts out of
    pinch points.
    Confined Space
    work
    1. Confined Space work
    2. Toxic Hazards
      Oxygen deficiency
      Suffocation due to toxic
      vapour, dust
    3. Unsafe Oxygen Levels
      &
      Gas Levels
    4. Flammable and explosive
      atmospheres and electric
      shock.
    5. Poor Illumination and
      communication
      Hole watch
      I
      Stand by man
      availability
    1 . Work permit to be obtained
    prior to start
    2. Skill specific training as
    applicable to be completed by
    JGC/Daewoo the employees
    emolovees involved prior to
    commencement of work
    3. Use certified steel erector
    and workers.
    4. Only confined space trained
    employees allowed to work. 
  • Provided proper ventilation.
    2. Gas test to be done every 1
    Hours regularly.
    3. Keep access clean
    &
    clear
    by obstruction of construction
    materials.
    1. Carry out the Oxygen
      &
      gas
      level inside the confined space
      and ensure it is safe.
      2. The Oxygen level will be
      between 19.5 % to 23. 5 %
      3. The gas monitor should
      available always be inside the
      confined space
      4. Monitor the 02 level on a
      frequent interval of 1 hour.
      5. The oxygen and gas
      testing shall be recorded upon
      testing
      6. The ventilation points shall
      be near to the operatives
      working area
    2. Ensure Gas testing shall be
      carried out orior to
      prior entry, through out the
      operation to identify toxic or
      flammable gases and vapors.
      2. Ensure LEL shall not
      exceed more than 1 O %
      3. Ensure use the Intrinsically
      safe lights shall be used inside
      the confined space.
      4. The duct or steel structure
      shall be provided with earthing
      to prevent electrical shock
      5. Ensure proper cable
      management arranged inside
      the confined space.
      6. All electrical cable shall be
      pass through the panel
      installed with ELCB or GFCI
      only.
      7.
      LOTO shall be applied on
      all electrical and mechanical
      devices. 
    1. Stand by man to be
      available
      2. Provide proper supervision
      and safety coverage full time.
      3. Proper prepare in
      &
      out log
      sheet by assign Hole watch.
      4. protect from all falling
      objects, provide ear protection
      and proper PPE.
      5. Adequate explosion proof
      12 volts lightings shall be
      provided.
      6. All the operatives deployed
      for confined space work shall
      space
    2. be properly trained prior to
      enter in to the confined space.
      7.
      All operatives shall wear a
      full body harness while
      working inside the confined
      space (This will help to
      remove a fallen entrant with in
      short span of time .
      8. Prepared and arranged
      emergency evacuation
      equipment .
      9. Assign a qualified watch
      man on all entry/exit point.
      10. The check list, emergency
      contact numbers shall be
      placed on all entry-exit point
      for easy reference.
      11 . Provide the ventilation at
      least two points for in
      I
      out and
      vacuum mode operation shall
      be provided for ventilation.
      12. The ventilation point and
      main access shall be
      separated not use the same
      one.
      13. Adequate rest time shall
      be provided to the workers
      14. The attendant shall
      communicate with the entrant
      by using either radio, or flag,
      pulling system etc.
      15. At least two person shall
      be assigned at all times and
      single person is strictly not
      allowed to work in confined
      space.
      space.
    Emergency
    1. Confusion in the event of an emergency (unfamiliar with emergency procedures)
    2. Unable to use fire
      extinguishers
    3. Inadequate number of fire
      extinguishers
    4. Confusion where to go,
      causing panic
    1. Ensure emergency
    procedures are identified
    during site induction.
    2. Provide audible alarms – air
    horn or siren – and clearly
    publicize what the alarm is.
    2. Training repeatedly on a
    regular basis.
    3. Proceed the drill on a
    regular basis
    regular
  • 2.1 Provide training in the use of
    fire extinguishers
  • 4.5kg ABC DC extinguisher
    adjacent to each exit
    2. 4.5kg C02 adjacent to each
    switch panel.
    3. 11.4kg ABC DC
    extinguisher
    + 4.5kg C02 extinguisher
    adjacent to each generator.
    4. Location of each fire
    extinguisher to be clearly
    marked.
  • 1 . Provide Assembly Point
    (AP) for each facility.
    2. Provide sign (possibly
    using a flag) at each AP
    and also at suitable
    locations (gates, road
    junctions etc. ) within each
    facility.
    3. Nominate and provide
    training for Fire Wardens
    and assian them to each
    assian building. 

    Fire Hazards
    1. Hot metal being discarded in combustible waste area could lead to a fire.
    2. Possibility of electrical fault
      causing a fire
    1. Segregate waste areas.
    2. Waste areas to be located
    away from structure and
    vehicle parking areas.
    3. Install 11.4kg ABC DC
    extinguisher in the area.

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    1. Ensure electrical system
      complies with applicable
      standards.
      2. Ensure qualified
      &
      com-
      petent electricians install
      &
      maintain equipment
      3.
      Install 12Kg C02
      extinguisher in that area
    Weather
    condition
    1. Working in direct sunlight,
      Heat stroke
    2. Poor visibility cause by fog
      and sand storm
    1. Should ensure that all
    labors should be provided
    cool water and shelter
    avoid such conditions
    (glocuse powder to be
    added rather than salt tab.)
    2. Should maintain and give
    at least 15 mins. Rest for
    those mechanics working
    direct sun light to avoid
    dehydration.
  • Should stop the works if
    poor visibility to avoid any accident or damage to
    property 
  • Housekeeping
    storage and
    disposal
    Environmental hazards 1. Proper storing and staging
    of materials.
    2. Removed unwanted excess
    materials at work areas.
    3. Disposed properly ( refer to
    MSDS of the product) for
    proper disposal.


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