Required Training for the Job :
Hand and Power Tools, Mobile Equipment Safety, Manual Rigging and Lifting Safety, Working at Height.
JOB SAFETY INSTALLATION JSA FOR ROTATING EQUIPMENT INSTALLATION
Job Steps |
Person at Risk |
Additional Controls to Reduce Risk |
| Activity: Installation of Rotating Equipment 1.Preparation and hauling of tools and equipment prior to start of work. |
1.1 Sharp edges of tools and equipment that are not easily spotted.
1.2 Extreme hot temperature.
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• Provide guards to sharp edges of all equipment. • Secure appropriate work permit prior to start of work. • Install barricade tapes provide warning signs on sharp materials to make it visible for all employees present in the work site. • Provide proper personal protective equipment i.e., hard hat, safety shoes, safety glass and working gloves. • Personnel in the area should be aware of potential hazards. • All heavy equipment Shall be inspected and approved by HSE Department. • TSTI shall be carried out by the job supervisor emphasizing the hazards identified stated on the permit.• TSTI ensure must be understand by all workers • Personnel assigned to the tasks shall be experienced workers. • Improve staggered working hours. Include substitution of workforce to allow sufficient rest in between employees. • Supervisor shall monitor their work force by looking for signs of dehydration. |
| 1.4 Poor practices on maneuvering heavy equipment. | • Assign sufficient numbers of personnel who could sustain the load when doing manual handling. • Observed proper communication between coworkers during execution of specified task. • Personnel in the area should be aware of potential hazards. • Heavy equipment operators/drivers must undergo competency training and certification before operation/driving heavy equipment. • All Equipment’s operators shall be certified by Saudi Aramco and record shall be submitted to HSE Department for approval. • Personnel in the area should be aware of potential hazards. • Equipment should have blinker light/sound. • Provide PWAS to equipment. |
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| 2. Loading and unloading of Rotating equipment / materials. | 2.1 Unstable grounds/strong winds.
2.3 Improper handling of material resulting injury or health risks |
• Check wind velocity prior to lifting and ground stability for outriggers. Fully extend outriggers with wood matting prior to lifting. • Provide an approved lifting plan prior to lifting. Observed existing structure on the swing radius of crane. • Conduct daily and visual inspection to all rigging hardware and crane parts prior to lifting. • Routine check for the competency of riggers. • Personnel in the area should be aware of potential hazards. • Equipment shall be lifted and supported only at the designed lifting eye. • Ensure load was placed steady and securely on the back of the trailer truck. Use of sling to hold off the load will be advised. • Handle all material with care and arranged properly • Ensure equipment will be inspected by HSE Department and set properly. • Use appropriate hand, face, feet, and body protection equipment. • Static Equipment material to be kept in proper place. • Ensure all material kept out to prevent unnecessary tripping hazard. |
| 3. Installation of Rotating Equipment.
Installation setting and alignment of Rotating Equipment. |
3.1 Unstable grounds / strong winds. 3.2 Unsecured loads during lifting. 3.3 Poor crane lifting practices.3.4 Contact with Equipment 3.5 Fall of tools, equipment and materials. 3.6 Improper installation of Rotating equipment |
• Check wind velocity prior to lifting and ground stability for outriggers. Fully extend outriggers with wood matting prior to lifting. • Conduct daily and visual inspection to all rigging hardware and crane parts prior to lifting. • Secure load by competent rigger and use appropriate rigging tackles with visible SWL and has 3rd party certified. • Inspect rigging tackles before each use for wear & tear and make sure has color code for the current month. • Observed double choked for long load to prevent slips and use tag lines to properly hold a nd control the load. • Test lift prior to lifting avoid lifting a load that exceeds the capacity of the crane and over reaching of load. • Avoid swinging of loads on a high speed manner. Use tag lines to control loads. • Any personnel are not allowed to ride on a load. • Crane’s swinging radius must be barricaded. Install warning signs Danger Lifting in progress. • Use proper personal protective equipment (PPE) like gloves, Safety Glass, safety shoes & Hard hats. • Provide fully physical warning signs on the barricade and corresponding equipment to avoid unauthorized entry. • Ensure shall be use material bags secured with structure or scaffolding platform to avoid falling material from height. • Provide caution tape, hard barricade around the working area for to control unauthorized persons. • Full body Harness shall be strictly required when working at height and 100+ tie off. • Tools shall be secured with retaining strings, Secure equipment on a permanent • Use proper personal protective equipment (PPE) like gloves, safety glass, safety shoes & Hard hats. • Personnel in the area should be aware of potential hazards. • Rotating equipment Installation areas shall be barricaded and secured. Only authorized personnel shall be permitted inside the barricaded area. Warning signs “DANGER ROTATING EQUIPMENT INSTALLATION ON PROGRESS- KEEP AWAY” shall be in place. • Competent technician will be perform Rotating Equipment installation activity. • equipment installation in strictly accordance with manufacturer’s instructions. • Equipment shall not be left unattended at any time during the work. |
| 3.7 Unsafe practices during the job execution / personnel injury fall from heights. | • All belts, pulleys, gears, shafts shall be guarded in accordance with specific requirements. • Equipment designed for a fixed location shall be securely anchored to prevent moving. • Equipment guarding shall be provided to protect the operator and other employees in the area from rotating hazards. • Keep hands, hair and loose clothing clear from all moving parts. • Workers assigned on elevated area with a height of 1.8m. (6 ft) or greater shall be equipped with an inspected and color coded full body harness. • Full body Harness shall be strictly required when working at height and 100+ tie off. • Keep body parts out of pinch points. Use required proper personal protective equipment. |