► PURPOSE
► SCOPE
► DEFINITIONS
► REFERENCES
► MOBILIZATIONS
► KEY PERSONNEL RESPONSIBILITIES
► TEMPORARY WORKS
► REPAIR WORK PROCEDURE
► QA/QC INSPECTION
► HSE REQUIREMENT
► ATTACHMENT
► JOB SAFETY ANALYSIS
1. Purpose
The purpose of this Method Statement is to describe in detail the appropriate requirement for repairing joints at building. This Method Statement shall be communicated and be understood by all personnel associated with the tasked before commencing the activity.
1.1. Objective
The objective of the work activities enumerated herein is to facilitate the construction structure and plant facilities under the above referenced project.
3. DEFINITIONS
Method Statement : A written document that gives specific instructions on how to safety perform a work-related task, or operate a piece of plant or equipment.
4. REFERENCES
4.1 Project Specification
a. S-PM-GO0O-3120-0001 – Construction Specification for Concrete Work
4.2 Saudi Aramco Engineering Standard
a. SAES-Q-001 – Specification for Concrete Construction
4.3 Related International Code
a. ACI 301 – Specifications for Structural Concrete for Buildings
b. ACI 318 – Building Code Requirements for Structural Concrete.
5. MOBILIZATION OF WORK FORCE & EQUIPMENT
5.1 Equipment for Concrete Repair
1. Air compressor
2. Air blower
3. Baby grinder
4. Concrete cutting machine
5. Cutting Disc Machine
6. Generator
7. Drill Mixer
8. Painting roller
9. Wire Brush
10. Measuring Jug
11. Hand Application Trowel
12. Scraper
13. Filling Knife
14. Finishing Sponge
5.2 Human Resources
Contractor shall mobilized following personnel, as required, in compliance with work Progression:
1. Site Engineer
2. General Foreman
3. Group Leader
4. Skilled Workers
5. Helpers.
6. KEY PERSONNEL RESPONSIBILITIES
6.1 SITE MANAGER
Site Manager is responsible to provide the site with appropriate, qualified and experienced site teams and resources to ensure that the work is carried out. in accordance with the project quality requirements.
6.2 CONSTRUCTION MANAGER
He is responsible to ensure the full implementation of this method statement and identify the requirements and maintain sufficient resources for the effective accomplishment of the scope of work for repair works and also he is responsible for implementing HSE.
6.3 SITE ENGINEER / SUPERVISOR
He is responsible to ensure full compliance of all foreman, workers and helpers within the project requirements and specifications. Confirm the availability and delivery of all materials, tools, equipment, and required Personnel who will carry out the work.
6.4 QC MANGER/ SUPERVISOR
He is responsible to ensure the full implementation of the required quality requirements, Procedures and maintain the required documentation as per applicable company inspection and test Plan for the final acceptance and handover of document.
6.5 QC INSPECTOR
He is responsible to conduct daily surveillance and inspections as necessary in accordance with this procedure and project quality requirement. Prepare quality control records and secure readiness of completed activity for final acceptance, secure the QC documentation which is required for final Handover
6.6 SAFETY MANAGER/SUPERVISOR
Secure that the working area is in safe working condition and monitor properly from time to time the Implementation of safety procedure, requirements and assure that all safety Equipment and tools are present at working site and in proper or good condition. Verify that equipment and tools inspected or Accepted for company minimum requirements.
6.7 WORK PERMIT RECEIVER
The work permit receiver shall be the authorized personnel for all the work permit related activities concern and he shall be the responsible channel for COMPANY. If necessary trial can be conducted to read the scenario of the work and obtain permits. The issuer and receiver both are the key personnel for complete execution of the work. As well as the internal work permit coordinator of Company shall for all site activities. The other internal premises work permit shall be issued.
7. TEMPORARY WORKS
7.1 Barricades & Sign Boards
Barriers will be erected in coordination with safety department to provide protection against Hazards and danger, hazardous work areas in all cases where hazard or danger will exist for a Period longer than 8 hours. Barricade will be marked “RED” and “WHITE” to increase visibility of the barrier and highlight the hazard within the area.
8. REPAIR/COATING WORK PROCEDURE
1st STEP
a) Cleaning of all area need to be repaired from any unsuitable material or dust.
b) Chipping of loose concrete portion if any to get hardened surface, grinding the surface if required.
c) Cutting of steel wires or any steel pieces to get smooth and clear surface to be repaired.
d) Cleaning of all area by brush.
e) Wet the area before applying the repair material.
f) Apply repair mortar as per manufacturer recommendations.
g) Cure the repair as per the recommendations of supplier.
2nd STEP
h) Clean the area.
i) Apply the concrete coating material as per manufacturer recommended layers and procedure.
9. QA/QC Inspection
Inspection & testing: The result of inspection shall satisfy COMPANY specifications (including related International standards/ codes) & submit RF! (Request for Inspection) for both activities. Inspection format shall refer to approved COMPANY’S ITP and approved related formats.
10. HSE Requirements
10.1 Project HSE plan and COMPANY Fire & Safety Regulations shall be adhered to at all times.
10.2 Approved work permits should be secured prior to start of any repair works.
10.3 Toolbox Meeting must be imposed daily before start the work, to remind the worker regarding safety information related to work scope specially working at heights and lifting.
10.4 Rescue technique and procedure must be followed to the actual training of safety Emergency procedure such as fall rescue and heat stress rescue conducted by HSE Department. Transportation and shelter for rescue should be in place at the job site.
10.5 Welfare facilities should be provided at the project site, such as rest shelter, drinking water, toilets, smoking shelters, etc.
10.6 Height safety fall protection plan should be imposed at the project site at all time to make sure the safety of the worker working at heights or elevated area.