JOB HAZARD AND RISK ASSESSMENT OF REFRACTORY ANCHOR INSTALLATION

TASK HAZARD RISK CONTROL
Incompetent worker Incompetence 1. Use certified operators,
authorized and skilled
workers
2. Training 
Preparation and
hauling of, tools
and equipment
prior to start of
work
  1. Sharp edges of tools and  equipment that are not easily spotted.
  2. Extreme hot temperature
  3. Poor manual handling
    techniques.
  4. Poor practices on
    maneuvering heavy
    equipment
  5. Severe Weather Condition
    (Sandstorm, High winds.etc)
1. Provide guards to sharp edges of all equipment.
2. Secure appropriate work permit prior to start of work.
3. Install barricade tapes provide warning signs on sharp materials to make it visible for all employees present in the worksite. 
4. Provide proper personal protective equipment i.e hard
hat, safety shoes, safety glass, and working gloves. glass, working gloves.

1. Impose staggered working hours Include substitution of workforce to allow sufficient rest in between employees.
2. Provision of cool drinking water and shaded rest place with industrial fan.
3. Supervisor shall monitor their work force by looking for signs of dehydration. signs dehydration.

1. Maintain proper back posture and body position during manual lifting of materials. Position body where less effort is exerted and less strain.
2. Use crane, forklift, or manual lifters for heavy loads.
3. Divide load weight between
coworkers
4. Assign additional person at
the trailer bed to assist for
loading/arranging small bore
pipe spools or materials.
5. Assign sufficient numbers of
personnel who could sustain
the load when doing manual
handling.
6. Observed proper
communication between
coworkers during execution of
specified task.
specified 

1. Heavy equipment
operators/drivers must
undergo competency training
and certification before
operating/driving heavy.
2. Equipment should have
flashing lights
3. Provide PWAS to
equipments.
4. Assign banksman or signal
man to direct maneuver of
heavy equipments.
5. Install barricade tapes and
provide warning signs to
inform all employees present
in the worksite.

1. Secure all loose objects and
materials (i.e ladders, pallets,
portable toilets.GI Sheets,
drums, trash drums.etc.)
drums.etc.)

1 . Set Brakes and secure all
mobile equipment/vehicles.
2. De-energize all
unnecessary electrical power.
Appropriate material should be
available and stored on the
project to facilitate the
securing of project property,
materials and equipment, i.e
nylon rope, wire tarpaulins,
boards/plywood, etc.

Grinding
  1. Unprotected and poor storage of flammable materials
  2. Sub-standard defective
    electrical facilities
  3. Improper use of tools and
    poor grinding practices.
1. Segregate flammable
liquids or materials from the
source of ignition.
2. Contain grinding sparks by
fire blanket.
3.
Assign fire watch where fire
could occur and provide fire
extinguisher where hot works
are conducted.

1. Do not use dilapidated
electrical cables and tampered
outlets,
2. Only approved electrical
hardware shall be used.
3.
Use outlets or electric
source with ELCB ,GFCI or
ground fault circuit interrupter.

1 .Elevate electrical cables at
least
7 ft
in height or provide
protective guarding if to be laid
on the ground.
2. Do not alter engineering
design of equipment s do not
remove guarding and replace
the deadman’s switch of
grinders.
3. Use proper personal
protective equipments (PPE’s)
at all times.
4. Observed proper
housekeeping and material
management.

Welding
works
  1. Unprotected flammable
    materials.
  2. Sub-standard I defective electrical facilities
1. Segregate flammable
liquids or material from the
source of ignition.
2.
Turn off diesel driven
welding machine when it
needs to refuel.
3. Shut-off diesel driven
welding machines and remove
electrode from the holder
when not in use.
4. Contain welding slag by fire
blanket . Cover sewers and
manholes located near the
source of ignition.
5. Provide fire extinguisher
located near diesel driven
welding machine and where
hot works are conducted.
6.Assian fire watch where fire
6.Assign could occur. 

1. Do not use dilapidated
welding cables and tampered
outlets.
2. Observed proper bonding of
materials and equipment
3. Welders shall be equipped
with flameproof apron, and
leather cuffed sleeves, hard
hat welding helmet and mask
and mandatory PPE’s
mandatory

Bend Test Unsafe practices during
the job
execution/personnel
injury / fall from heights
1. Maintain proper back
posture and body position
during manual lifting of
materials. Position body where
less effort is exerted and less
strain.
2. Provide proper personal
protective equipment i.e hard
hat, safety shoes, safety glass
and working gloves.
3. Workers assigned on
elevated area with a height of
1.8m (6 ft) or greater shall be
equipped full body harness.
4. Keep body parts out of
pinch points.
Confined Space
work
  1. Confined Space work
  2. Toxic Hazards
    Oxygen deficiency
    Suffocation due to toxic
    vapour, dust
  3. Unsafe Oxygen Levels
    &
    Gas Levels
  4. Flammable and explosive
    atmospheres and electric
    shock.
  5. Poor Illumination and
    communication
    Hole watch
    I
    Stand by man
    availability
1 . Work permit to be obtained
prior to start
2. Skill specific training as
applicable to be completed by
JGC/Daewoo the employees
emolovees involved prior to
commencement of work
3. Use certified steel erector
and workers.
4. Only confined space trained
employees allowed to work. 

1. Provided proper ventilation.
2. Gas test to be done every 1
Hours regularly.
3. Keep access clean
&
clear
by obstruction of construction
materials.

1. Carry out the Oxygen
&
gas
level inside the confined space
and ensure it is safe.
2. The Oxygen level will be
between 19.5 % to 23. 5 %
3. The gas monitor should
available always be inside the
confined space
4. Monitor the 02 level on a
frequent interval of 1 hour.
5. The oxygen and gas
testing shall be recorded upon
testing
6. The ventilation points shall
be near to the operatives
working area

1. Ensure Gas testing shall be
carried out orior to
prior entry, through out the
operation to identify toxic or
flammable gases and vapors.
2. Ensure LEL shall not
exceed more than 1 O %
3. Ensure use the Intrinsically
safe lights shall be used inside
the confined space.
4. The duct or steel structure
shall be provided with earthing
to prevent electrical shock
5. Ensure proper cable
management arranged inside
the confined space.
6. All electrical cable shall be
pass through the panel
installed with ELCB or GFCI
only.
7.
LOTO shall be applied on
all electrical and mechanical
devices. 

1. Stand by man to be
available
2. Provide proper supervision
and safety coverage full time.
3. Proper prepare in
&
out log
sheet by assign Hole watch.
4. protect from all falling
objects, provide ear protection
and proper PPE.
5. Adequate explosion proof
12 volts lightings shall be
provided.
6. All the operatives deployed
for confined space work shall
space

be properly trained prior to
enter in to the confined space.
7.
All operatives shall wear a
full body harness while
working inside the confined
space (This will help to
remove a fallen entrant with in
short span of time .
8. Prepared and arranged
emergency evacuation
equipment .
9. Assign a qualified watch
man on all entry/exit point.
10. The check list, emergency
contact numbers shall be
placed on all entry-exit point
for easy reference.
11 . Provide the ventilation at
least two points for in
I
out and
vacuum mode operation shall
be provided for ventilation.
12. The ventilation point and
main access shall be
separated not use the same
one.
13. Adequate rest time shall
be provided to the workers
14. The attendant shall
communicate with the entrant
by using either radio, or flag,
pulling system etc.
15. At least two person shall
be assigned at all times and
single person is strictly not
allowed to work in confined
space.
space.

Emergency
  1. Confusion in the event of an emergency (unfamiliar with emergency procedures)
  2. Unable to use fire
    extinguishers
  3. Inadequate number of fire
    extinguishers
  4. Confusion where to go,
    causing panic
1. Ensure emergency
procedures are identified
during site induction.
2. Provide audible alarms – air
horn or siren – and clearly
publicize what the alarm is.
2. Training repeatedly on a
regular basis.
3. Proceed the drill on a
regular basis
regular

2.1 Provide training in the use of
fire extinguishers

1. 4.5kg ABC DC extinguisher
adjacent to each exit
2. 4.5kg C02 adjacent to each
switch panel.
3. 11.4kg ABC DC
extinguisher
+ 4.5kg C02 extinguisher
adjacent to each generator.
4. Location of each fire
extinguisher to be clearly
marked.

1 . Provide Assembly Point
(AP) for each facility.
2. Provide sign (possibly
using a flag) at each AP
and also at suitable
locations (gates, road
junctions etc. ) within each
facility.
3. Nominate and provide
training for Fire Wardens
and assian them to each
assian building. 

Fire Hazards
  1. Hot metal being discarded in combustible waste area could lead to a fire.
  2. Possibility of electrical fault
    causing a fire
1. Segregate waste areas.
2. Waste areas to be located
away from structure and
vehicle parking areas.
3. Install 11.4kg ABC DC
extinguisher in the area.

1. Ensure electrical system
complies with applicable
standards.
2. Ensure qualified
&
com-
petent electricians install
&
maintain equipment
3.
Install 12Kg C02
extinguisher in that area

Weather
condition
  1. Working in direct sunlight,
    Heat stroke
  2. Poor visibility cause by fog
    and sand storm
1. Should ensure that all
labors should be provided
cool water and shelter
avoid such conditions
(glocuse powder to be
added rather than salt tab.)
2. Should maintain and give
at least 15 mins. Rest for
those mechanics working
direct sun light to avoid
dehydration.

1. Should stop the works if
poor visibility to avoid any accident or damage to
property 

Housekeeping
storage and
disposal
Environmental hazards 1. Proper storing and staging
of materials.
2. Removed unwanted excess
materials at work areas.
3. Disposed properly ( refer to
MSDS of the product) for
proper disposal.

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