Commissioning of Low Voltage Power and Control Distribution Equipment

This commissioning procedure and technical specification outline the necessary work practices for the correct commissioning and maintenance of low voltage power and control distribution equipment. This specification encompasses visual and mechanical inspections, as well as electrical and functional testing procedures for such equipment.

Electrical Commissioning and Start-up Checklist

Low Voltage Power and Control Distribution Equipment Nameplate Data

Date:_________

Facility:_______________ Equipment Location:______________ Project #: _____________

Equipment Designation:________________________        Unit # _______   of   _______ Units

Manufacturer:______________________    Serial number:________________________

Model number:________________________  Type:______________________________

Equipment Rating:___________________   Volts:_____________  Amps:___________

Technician:_________________________  Test Set:____________  Sheet #  ____ of  ____

Alarm Panels

Alarm Panels Commissioning Checklist:

  1. Inspect for Physical Damage: Examine the equipment upon receipt for any damage caused during shipping. Report any incidents according to the shipper’s instructions.
  2. Verify Nameplate Information: Compare the information on the equipment’s nameplate with the latest single line diagram and equipment specifications to ensure consistency.
  3. Wire Check and Function Test: Conduct a wire check to verify proper wiring and perform a function test on each field device to ensure that alarm indications are functioning correctly.
  4. Sequential Operation: Confirm that the sequential operation of the alarm panel is working as intended.
  5. Telemergency Units/Personnel Monitoring: Perform a function test on telemergency units and/or personnel monitoring units to ensure they are operating correctly, referring to the manufacturer’s instruction literature for guidance.

This checklist outlines the necessary steps to commission and verify the proper functioning of alarm panels.

Alarm Panels Commissioning Checklist:

Process Control Panels and Circuits Commissioning Checklist:

  1. Inspect for Physical Damage: Upon receiving the equipment, carefully inspect it for any physical damage that may have occurred during shipping. Report any damage following the shipper’s instructions.
  2. Verify Nameplate Information: Compare the information on the equipment’s nameplate with the latest single line diagram and equipment specifications to ensure alignment and accuracy.
  3. Wire Check and Connection Inspection: Conduct a wire check on power panels and lighting panels, ensuring that wiring is correctly in place. Clean the panel and inspect all connections, tightening them as needed.
  4. Bonding Verification: Confirm that power panels and lighting panels are properly bonded to the transformer if applicable, ensuring secure electrical connections.
  5. Neutral-Ground Separation: Verify that the neutral is not connected to ground within power and lighting panels. Ensure that the neutral is only grounded at the transformer, following proper electrical safety practices.
  6. Conformity to Local Standards: Ensure that junction box covers, enclosures, condulets, wire trays, and similar devices meet local standards for environmental conditions and are correctly installed.

This checklist outlines the key steps for commissioning and ensuring the proper functioning of process control panels and circuits.

Related Articles:

Electrical Equipment Commissioning.

Electrical Work in Plants and Refinery.

Electrical Safe Work Practices – Operations Level.

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