Elevator Commissioning and Testing Procedure | Method Statement

Elevator Commissioning and Testing Procedure | Method Statement

1. General moving parts Test, Visual Inspection Correct lubrication of base enclosure and level doors
2. Base tower section Visual Inspection Welding line correct, formation of cracks
3. Tower sections Visual Inspection Welding line correct, formation of cracks
4. Mast connection  screws Test Strength, tightening torque (350 Nm steel)
5. Mast ties Test Check all bolts at mast are tied like described in manual
6. Elevator car floor Visual Inspection no cracks, correct fastening
7. Drive leak proof Visual Inspection Gearbox leak proof (dry)
8. Gearbox oil Test Lifetime-lubricated
9. Start-up cams for limit switches Visual Inspection Availability,  no damages,  see setting values
10. Buffer,  buffer receptacle Visual Inspection Check that there is no damage
11. Pinion,  racks Visual Inspection Damage, wearing
12. Lubrication of pinion, Visual Inspection Check that grease comes out of pipe of the grease supply
13. Guide rollers Visual Inspection  Wearing, tolerance,  condition of bearing,  locking  ring
14. Roof hatch Visual Inspection  Function of locking device, grease the hinges
15. Car door  Test Visual inspection, function of interlocking device, lubricate guides and interlocking device
16. Base enclosure Visual Inspection Clearance according GA-drawing, stability
17. Cable guides Check Location

3  Electrical system

3.1. Insulation of the cables Visual Inspection Check all cables that are installed on site Support list for commissioning procedure
3.2. Insulation Measurement >0.5 MΩ for protection class 1, to be done by customer Support List for Commissioning Procedure
3.3. Earth conductor resistance Measurement <0.3 Ω for protection class 1, to be done by customer Support List for Commissioning
3.4. Cable routing Visual Inspection Cables get routed  in cable channel of customer.  Routing rules by customer
3.5. Operating elements, buttons, switches Visual Inspection, Test Correct operation Operation  Manual: Section  12.3 and 12.4 (Operating and control elements)
3.6. Indicating elements, lamps Visual Inspection, Test Correct indication Operation Manual: Section  12.3 and 12.4 (Operating and control elements
Fuses  Visual  Inspection  Correct values of the fuses Fuses are checked in manufacture factory.  For information see the electrical diagram
3.8 Return control Function Check Correct operation of return control  Operation  Manual: Section 12.3.2 (Return control)
3.9 Lighting Function Check Correct operation of lighting Operation Manual: Section 15.8 (Lighting)
3.10 Emergency telephone Function Check Correct operation of telephone Support list for commissioning procedure

4. Function

4.1. Motor brake Test Run Stop at level  10mm  higher or lower Brake test Support list for commissioning procedure
4.2. Safety Gear Test Braking distance approximately 1 meter.  Full stop criteria. Support list for commissioning procedure
4.3. Trailing cable Visual Inspection No cuts on trailing cable Support list for commissioning procedure
4.4. Overload  protection Test Switching off at 110% of max. payload Support list for commissioning procedure
4.5. Tower Sections Test Run Transitions Support list for commissioning procedure
4.6. Limit switches Test Correct function of limit switches Support list for commissioning
4.7. Proximity switch Test Correct function of switch Support list for commissioning
4.8. Landing doors Test Function of interlocking device, lubricate the hinges,  Function of emergency unlocking device Support list for commissioning
4.9 Car door Test Visual  inspection, Function of interlocking device, lubricate guides  and interlocking device Support list for commissioning     procedure

5    Miscellaneous
5.1.   Pit Visual Inspection Drainage of pit
5.2.    Access to elevator Visual Inspection Illumination of any access

2. Mechanical

 

2.2 Base tower section

 Check the section for cracks and destructions. See pictures below.
1. No bended cross bars.
2. No cracks at connection positions.
3. No incorrect welding seam.
2.3 Tower sections Same criteria like at 2.1 Base tower section.
2.9 Start-up cams for limit switches. Check the position of the cams.
2.10 Buffer, buffer receptacle.. Check that the buffers are free of damages.

3. Electrical System

3.1  Insulation of the cables. Check the cable for cuts and / or damages:
Check all cables that were mounted during the assembly on site.
Check the cables for optical cuts and / or damages. (You can also find the overview in the wiring diagram).
3.2    Insulation. Measurement of the insulation resistance of different circuits for this measurement the electronic components are to be disconnected.
>0.5 MΩ for protection class 1.
3.3    Earth conductor resistance. Verification of the connection between the earth terminal of the machine room and the different parts to be made live accidentally.
<0.3 Ω for protection class 1.
3.10 -Emergency telephone. Precondition for this check: telephone signal cable has to be connected to working telephone system
4.1 Motor brake. Test Run: Drive in automatic mode to any landing or to base enclosure. The car has to stop maximum 10mm higher or lower than level.
4.2 Safety gear Dynamic drop test of safety gear:
1. Put weights into the cabin. First drop test will be executed with 125% of maximum payload.
2. Execute the drop test (please refer Maintenance Manual section 9.6.1 ).
3. Reset the safety gear (please refer Maintenance Manual section 9.6.2).
4. The drop test must be carried out all 6 months. (please refer Maintenance Manual section 9.2).
5. The safety gear must be replaced all 3 years. (please refer Maintenance Manual section 9.2).
4.3 Trailing cable. Trailing cable (flat cable) have to be checked for cuts:
Trailing cable without cut:
4.4 Overload protection. Overload switching at 110% of payload.
Put weight into the cabin. The overload alarm has to get activated at more than 110% of payload.
Take a look at the red lamp at the control unit ( 4 ). Overload is activated if red lamp is on.
4.5 Tower Sections Check the transition of the tower sections by using the rack gauge.
4.6 Limit switches (roof).

Information:

If the hoist is working in automatic mode (normal operation) then the hoist starts from the reference limit switch and the levels get reached by using the encoder.
If the hoist is working with the installation control on the car top then the hoist is working in inching operation and stops at the limit switch down or up.
Limit switch down:
Drive down the hoist with the control of the car roof.
The car stops on the bottom cam and do not drive down ahead.
Limit switch up:
Drive up the hoist with the control of the car roof. The car stops on the top cam and do not drive up ahead.
Reference limit switch: Drive car in auto mode down to base enclosure. Car stops on correct height and reference limit switch is working.
Emergency end: Drive to limit switch end or push the limit switch. The hoist has to stop.
For information: The emergency limit switch is part of the emergency line.
4.7 Proximity switches. The inductive switches release the safety relay for the door locking.
Proximity switch test.
Drive to the base enclosure or any level.
The sensors are working if the door gets released.
4.8 Landing door.

Check landing door not to be opened during elevator operation.
Check if landing door is to be opened by triangular key when car is in front of any landing.
Open landing door ➔ elevator does not accept driving command.
4.9 Car door.

Check car door not to be opened during elevator operation.
Check if car door is to be opened by triangular key when car is in front of any landing.
Open car door ➔ elevator does not accept driving command

CHECKLIST FOR ELEVATOR FUNCTION TEST AND LOAD TEST

 

 

 

 

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