ELECTRICAL TEST TRANSFORMER

ELECTRICAL TEST TRANSFORMER

ELECTRICAL TEST TRANSFORMER

Transformer Turns Ratio (TTR) of Transformer

Transformer “turns ratio” must be identical for each phase.

The Turns Ratio = N1/N2 = V1/V2 = I2/I1 = K

Where: N1 = Number of turns of primary windings

N2 = Number of turns of secondary windings

V1 = Primary Voltage (line to line)

V2 = Secondary Voltage (line to neutral)

I1 = Primary Current

I2 = Secondary Current

Turn ratio K = V/V2/√3 = √3 V1/V2 For three phase.

K = V1 / V2 For single phase.

             Procedure:

a.) For this test must be conducted between HV winding & LV winding.

b.) For Δ-Y transformer, this test must be conducted between HV winding (line to line) and LV winding (line to neutral).

c.) This test shall be conducted for each winding and all tap setting.

d.) The test value should be noted as under:

Acceptable value:

Turns ratio test result should not deviate more than 0.5% form either the adjacent coil or calculated ratio.

Winding Resistance Test of Transformer

 Theory: Resistance of any electrical circuit can be expressed as follows:

R = V/I

Where V = Applied DC voltage

I = Measured DC current

R = Calculated winding resistance in ohm.

  Procedure:

For this test, test kit should be connected for both winding in primary and   secondary side.

If primary connection between U-V, the Sec. Connection will be between U-V

”  V – W  “ V – W

“  W – U  “ W – U

For single-phase transformer, this connection should be made between (H-H0)   and (X-X0)

             Acceptable Value:

Winding resistance test results should compare within one percent   (1%) of adjacent windings.

 

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POWER TRANSFORMER INSTALLATION PROCEDURE

POWER TRANSFORMER INSTALLATION

POWER TRANSFORMER INSTALLATION PROCEDURE

Industry Codes and Standards for Transformer

ANSI/NFPA      70                

American National Standard Institute/National Electrical Code

ANSI/IEEE C57.106-2015             

Guide for Acceptance and Maintenance of Insulating Mineral Oil in Electrical Equipment

ANSI/NETA ATS-2009                  

Standard for Acceptance Testing Specification for Electrical Power Equipment and Systems

TOOLS AND EQUIPMENT FOR TRANSFORMER INSTALLATION

Tools and equipment needed should be in good condition and must be checked by Supervisor / Safety Engineer prior to use in the construction area.  These includes but not limited to:

  • Boom Truck
  • Electrical Hand Tools
  • Mobile Crane
  • Hydraulic Pallet Jack
  • Spirit Level
  • Torque Wrench
  • Common Hand Tools
  • Measuring tape
  • Insulation Resistance Test Set
  • Transformer Turn Ratio (TTR) Test Set
  • Secondary Current Injection Unit
  • Transformer Winding Resistance Test
  • Current Transformer Test Set
  • Power Factor/ Dissipation Test Set
  • Digital multi-meter, Clamp on Ammeter, Thermometer
  • 3ph, AC power Supply

All tools utilized in a classified area should be intrinsically safe and suitable for hazardous areas.

GENERAL PREPARATORY WORKS

  1. All permanent materials (including pre-fabricated supports), consumables, equipment to be installed and its accessories, construction area and resources shall be prepared and checked prior to installation works.
  2. Ensure that working areas are safe and ready for installation in coordination with other discipline for the use of the area.
  3. Work Transfer Sheet shall be duly signed and processed by other subcontractors or discipline for the preceding works to avoid confusion and discrepancies in the work responsibilities.
  4. Subcontractor shall appoint qualified employees to perform the activities in a safe manner. Such persons shall be capable of working safely and shall be knowledgeable on the precautionary techniques, personnel protective equipment, shielding and insulating materials and tools.
  5. A competent person will be designated by the sub-contractor who has the capability to identify the existing and predictable hazards in the surrounding or working conditions which are unsanitary, hazardous, or dangerous to personnel, and who has authorization to take prompt corrective measures to eliminate them.
  6. Study erection procedures of heavy power transformer prior to installation.
  7. Special tools shall bear a valid calibration certificates traceable to a national standard indicating calibration validity and periodically (at least six months) checked by a third party laboratory testing facility.
  8. Electrical materials shall conform to all applicable requirements, standard, and specifications prior to release to be used as part of the work.
  9. Review all references such as the latest approved for construction
    (IFC) drawings, layout, and Technical Scope of Work.
  10. All equipment related to power transformer installation works shall be checked after confirming the availability at company warehouse. Visual Inspection shall be conducted for possible factory or handling damage and recorded in appropriate QC Material Receiving Inspection Report form.

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Uninterruptible Power Supply UPS Installation and Testing

UNINTERRUPTIBLE POWER SUPPLY UPS INSTALLATION AND TESTING

Installing an Uninterruptible Power Supply (UPS) is a critical step in safeguarding your electronic equipment against power disruptions. After installing your Uninterruptible Power Supply (UPS), it’s crucial to conduct thorough testing to verify its functionality and readiness to support your critical devices during power outages.

UNINTERRUPTIBLE POWER SUPPLY UPS INSTALLATION AND TESTING

Following are summarized points for Uninterruptible Power Supply (UPS), Battery and Charger Installation.

  1. Equipment, racks panels and its components shall be carefully installed considering all requirements.
  2. Install Uninterruptible Power Supply (UPS) as per vendor’s procedure and data provided for the specific equipment.
  3. A work space of 1 meter shall be allowed in the front of the UPS cabinets. If rear access is required for UPS maintenance, a clearance of 1 m shall be allowed as needed.
  4. UPS System shall be located in a temperature controlled room in which the temperature is maintained at <= 25°C. Redundant AC systems are preferred at the time for continuous and reliable operation.
  5. Cables for the primary AC input, output and the alternate AC source shall be run separate raceways.
  6. Assemble battery racks, batteries, and battery switch as per equipment vendor’s procedure and data provided for the specific equipment.
  7. Position the battery cells on the assembled rack and mount in accordance with vendor’s recommended instruction. Exercise care not to damage cells during lifting operations. Battery cells shall be lifted by the bottom not by the terminals. Ensure that polarity are properly oriented and connected as intended.
  8. Install the bottom plate racks for the substation floor opening as per design engineering company latest Issued for Construction (IFC) Drawings.
  9. Glanding plate boring for cable entry shall be in accordance to the cable sizes.
  10. Install and arrange cable through conduit from battery bank to battery switch and from switch to battery cabinet.
  11. Functional test shall be conducted.
  12. Cable glanding and dressing shall be executed properly and proper terminal lugs shall be installed as per latest Issued for Construction (IFC) Drawings.
  13. Connect all cabling and termination to the system as per Latest Single Line Diagram and latest Issued for Construction (IFC) Drawings. Tighten all the bolted connection using appropriate tools and marked with visual indicator.
  14. Connect all grounding connections to grounding system as per  latest Issued for Construction (IFC) drawings.
  15. Final interconnection shall be checked to ensure tightness and polarity. Check alignment and plumbness of the equipment together with its structure.
  16. Completed installation of UPS and battery shall be preliminary inspected and panels shall be opened for cleanliness to ensure no foreign bodies are present. Dust and dirt shall be removed by using appropriate vacuum cleaner or rags prior to filling of electrolytes to the battery cells as per equipment vendor’s procedure and data provided for the equipment. Battery cells shall be filled-up to the correct line specified by the equipment vendor. Make sure that the cells are clean and free from leakage.
  17. Identifications, nameplates and warning signs shall be properly installed accordingly as per engineering design company latest Issued for Construction (IFC) Drawings.
  18. Any changes shall be incorporated in the “As-Built” drawings.

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LIGHTNING PROTECTION SYSTEM INSTALLATION PROCEDURE

LIGHTNING PROTECTION SYSTEM INSTALLATION PROCEDURE

GENERAL PREPARATORY WORKS

  1. All grounding rods, air terminals, cables, connectors, copper tape and other miscellaneous materials shall be as required in SAES-P-111 para-5 and complies with Aramco standard and specification.
  2. All electrical materials shall be traceable from the manufacturer and supplier through delivery, storage, fabrication, erection, installation, repair modifications and used.
  3. Electrical materials shall be identified by using tags, stamps, colour coding, stencils or labels. All the materials are check in the presence of QC with proper communication.
  4. Before transporting to the work area check the materials for damage. All materials of doubtful condition or quality shall be immediately segregated from the job site. An NCR must be raised and the material shall not be use.
  5. Safety Barriers and signage are erected at designated work areas before start of the work.
  6. Check and confirm actual proposed routing against Issued for construction (IFC) drawings.
  7. For above ground installation, ensure adequate scaffold ladders and access ways are available at the work location.

Installation Procedures of Lighting protection system

  1. Obtain/ensure the work permits are in place before/prior to start of work.
  2. Install grounding and lightning protection system cables, rods and accessories as depicted on IFC drawings. Installation shall be in accordance with manufacturer’s instruction, Issued for Construction (IFC) drawings and Job Specifications, including Saudi Aramco Electrical Installation drawings.
  3. Check and confirm the actual routing of copper tape and grounding wires for installation against approved construction drawings.
  4. Following completion of installation, submit “Request For Inspection” (RFI) to site QC Section, indicating scheduled time / date for inspection.
  5. Metal objects on the top or sides of a structure shall be bonded to the lightning protection system.
  6. Conductor Bend – No bend of a conductor shall form an included angle of less than 90 degrees, nor shall it have a radius of bend less than 203 mm (8 in.), as shown in figure below.
  7. Each down-comer conductor must terminate at a ground rod dedicated to lightning protection.
  8. The lightning protection ground loop shall be bonded to the electrical system grounding.

lighting protection system installation

Air Terminal Lightning Protection

  1. Review the location layout & detail for each air terminal as per IFC Drawings.
  2. Air terminal shall be not less than 254 mm (10 in.) above the object or area it is to protect.
  3. An air terminal exceeding 600 mm (24 in.) in height above the area or object they are to protect shall be supported at a point not less than one-half their height.
  4. Air terminals shall be secured against overturning or displacement. Install saddle support for each air terminals as per detail.

 

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FIRE ALARM SYSTEM INSTALLATION PROCEDURE

FIRE ALARM SYSTEM INSTALLATION PROCEDURE

FIRE ALARM SYSTEM INSTALLATION PROCEDURE

Installation of Fire Alarm System Devices

  1. Prior to installations, Identify area classification and verify hazardous areas to be considered during installation activities considering precautionary measures in using tools, equipment and materials to be installed, making sure that all these items are suitable and appropriate as per the area requirements. classifications such as;
    • Substation battery room fixtures and devices shall be enclosed, sealed, vapour tight, corrosion resistant.
    • In hazardous areas enclosure shall met the required classification as per NEC Article 501 or 505 and SAES-P-100.
  2. Ensure that approved installation details, Vendor manuals, project specifications for the specific Fire Alarm system to be installed are fully studied and understood prior to commencing installation.
  3. Check the actual locations and mounting elevation of the devices prior to commencing the installation work.
  4. Installation of fire alarm devices is as per approved detail installation drawing.

Conduit & Fitting Installations for Fire Alarm System

  1. Conduit fittings for outdoor rigid steel conduit shall be cast or forged steel, cast iron or malleable iron, either hot-dip galvanized (preferably), or Zinc electroplated as supplied by approved manufacturer. Refer to SAES-P-104, sec 8.9 para 8.9.1.
  2. Severe corrosive environment are locations and installations listed in sec 9.1 of SAES-P-100. Within three kilometers from the shoreline of the Red Sea vide – SAES-P-100 sec 9.1.3.
  3. As per SAES-P-104 sec 8.9.2. – Conduit fittings for rigid steel conduit and liquid-tight flexible metal conduit used above ground in severe corrosive environments shall be as specified in para 8.9.1 and in addition, shall be protected by one of the following methods:
    1. Factory-coating with PVC (minimum thickness of PVC: 40 mils) per NEMA RN 1. Internal surfaces of PVC sleeves (boots) and other mating PVC surfaces shall be coated with PVC patching compound (1000421977). Uncoated plugs and other bare metal shall be coated with PVC patching compound, or with SAES-H-101 APCS-22 (offshore), or APCS-26 (onshore).
    2. Field-coating prior to installation in accordance with SAES-H-101 APCS-22 (offshore), or APCS-26 (onshore). Light (sweep) sandblasting is required prior to coating so that the zinc is not removed. After installation, any bare metal must be touched up using either of the above coatings, without sandblasting.
    3. By heat-shrinkable tubes or wrap-arounds, where the geometric configuration permits it.
      1. Exception: Red leaded brass or silicon bronze conduit fittings may be used as an alternative to the above in severe corrosive environments (only above ground).
    4. Threads of plugs, coupling, junction boxes and other fittings shall be lightly lubricated with a rust preventive grease such as Crouse Hinds thread lubricant (SAMS No. 14-839-050) or Hi Purity Goop (SAMS No. 26-011-078) before assembly. Refer to SAES-P-104, sec. 8.9 para. 8.9.4.
    5. Fittings for NEMA TC 6 & 8 Type PVC conduit shall be in accordance with NEMA TC 3, TC 9, and TC 3 fittings are generally not interchangeable. Refer to SAES-P-104, sec 8.9 para. 8.9.6.
    6. Survey the conduit routes for possible obstruction and re-routing. Anticipate the possibility of clashing against lighting fixtures, valves, field instruments and related sensitive equipment in the area studying a safe and neat installation.
    7. Install conduit per size indicated on drawing details, conduit layout. The conduit shall be cut square, with ends reamed and where applicable, with sharp and clean cut threads. Apply appropriate thread lubricant for conduit joints connections and put rubber or metallic bushing on conduit ends. Field cut threads and threads cleaned at site on galvanized conduit shall be touched up with cold galvanizing compound, approved by Saudi Aramco.
    8. Verify that conduit threads are properly cut. Conduit shall be cut using cut off wheels, hack saw or roll cutter (pipe cutter). Care should be taken to ensure straight cut.
    9. Conduit shall be securely fastened within 900 mm (3ft) of each outlet box, junction box, device box, cabinet, conduit body, or other conduit termination. Fastening shall be permitted to be increased to distance of 1.5 m (5ft) where structural members do not readily permit fastening within 900 mm (3ft). Where approved conduit shall not be required to be securely fastened within 900mm (3ft) of the service head above the roof termination of a mast. Refer to NFPA 70, NEC Art 344.30 (A).
    10. Conduit shall be supported at intervals not exceeding 3m (10 ft). Refer to NEC Art. 342.30(B) (1).
    11. Provide appropriate plug or cap to conduit system for temporary openings to prevent foreign objects or moisture from entering. All empty conduits shall be left with initial pull wire or a nylon pull cord.
    12. Check the actual routing of the conduits against approved construction drawings.

 

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ELECTRICAL COMMUNICATION SYSTEM PROCEDURE

party page station installation

ELECTRICAL COMMUNICATION SYSTEM PROCEDURE

  1. All permanent materials (including fabricated supports), consumables, construction area and resources shall be prepared and checked prior to installation works.
  2. Ensure that all Electrical Equipment and materials, which would suffer damage or deterioration from exposure to the elements has been properly stored indoor, off the ground in suitable warehousing.
  3. Materials and equipment to be installed shall be inspected to ensure the conditions. Should there be factory and handling damages found in the equipment and/or materials,  Subcontractor shall record to QC Material Receiving Inspection report form and immediately inform EPC for disposition.
  4. Ensure that working areas are ready for installation of electrical equipment, properly turned over to Subcontractor Electrical Department by Building subcontractor with a duly accomplished Work Transfer Sheet.
  5. All equipment foundation, base plates, cable entries, oil pits and firewalls (if any) shall be checked for its line and grade against actual dimension of the equipment. Foundation of particular equipment shall be checked to include stub-up prior to acceptance of work transfer sheet. Surveyor shall verify the elevation of the equipment and to be incorporated in the “AS-BUILT” drawings. Any deviations found against AFC drawings, shall be brought to the attention of Company.
  6. Work Transfer Sheet shall be duly signed and processed by other subcontractors or discipline for the preceding works to avoid confusion and discrepancies in the work responsibilities.
  7. Architectural finishing works of the building (needed for selected activities) shall have been completed; in particular, room ventilation, temperature, and humidity level shall be within the limits recommended by the equipment vendor. Indoor equipment to be installed in the building shall be maintained at required room temperature.
  8. Review all references such as the latest Approved for Construction (AFC) drawings, layout, and technical scope of work, work permit requirements, and work procedures including safety standard requirements.
  9. Equipment that has been shipped in sections and/or has loose components shall be identified and checked with corresponding equipment package lists.
  10. Equipment tags shall be identified and scheduled with respect to the latest issued Approved for Construction drawings as well as to the approved milestones schedules.

PAGING SYSTEM INSTALLATION

  1. Survey and study the designed location of paging system
  2. Check locations and provide markings to which elevations, mounting height and orientations should conform in the latest issued Approved for Construction drawings.
  3. Install necessary fabricated supports as required per installation detail. Ensure that the orientation shall comply with the drawing layout.
  4. Verify the installed support against equipment to be installed if suited as per requirements of EPC technical scope of works and latest issued Approved for Construction drawing.
  5. All cabinets shall be correctly leveled and aligned before fastening to the support as per Saudi Aramco specification.
  6. Prior to installation of cable tray underneath tile flooring at Communication room the following item shall be considered.
  • Base plate of cable tray supports shall be anchored at the floor through expansion bolt floor drilling at communication.
  • Align the cable tray supports and ensure that tray routes are accessible starting from end of trench to building cable entry.

7.  Cable tray installation shall be underneath floor tiles at communication room. Complete with fittings and accessories as per requirement.

8. Installation of grounding bus bar to accommodate the possibility of excessed number of grounding cable to be connected from different communication boxes based on the detailed approved for construction drawing.

9. Provide grounding bonding for supports and trays connected to grounding bus bar.

10. QC shall inspect, accept or reject installed cabinet rack and cable tray support.

Paging system installation

MAIN AMPLIFIER CABINET INSTALLATION (INDOOR)

  1. Survey and study the designed location of main amplifier cabinet.
  2. Check locations and provide markings to which elevations, mounting height and orientations should conform in the latest issued Approved for Construction Drawings.
  3. Fabricate and install cabinet rack for Main Amplifier cabinet at communication room.
  4. Unload the main amplifier cabinet by utilizing crane equipment.
  5. Uncrate the main amplifier cabinet before moving to communication room.
  6. Pallet truck should have been ready for bringing amplifier cabinet inside the communication room.
  7. All cabinets shall be correctly leveled and aligned before fastening to the support as per Saudi Aramco specification.
  8. Provide grounding bonding for supports and trays connected to grounding bus bar.
  9. QC shall inspect, accept or reject installed cabinet rack and cable tray support.

 

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LIGHTING AND RECEPTACLE INSTALLATION INSIDE BUILDING

LIGHTING AND RECEPTACLE INSTALLATION INSIDE BUILDING

LIGHTING AND RECEPTACLE INSTALLATION INSIDE BUILDING

INSTALLATION OF LIGHTINGS AND DEVICES

  1. Lighting fixtures, devices, junction boxes and its support shall be inspected for possible factory or handling damage and recorded using Quality Control Material Receiving Inspection Report. Where physical damage or non-compliance with the technical scope of work and Saudi Aramco Standards had been found, Subcontractor shall record using Non Conformance Report or Observation Report and report  immediately for company disposition.
  2. Verify the material specification to its conformance with the classification area requirements especially to hazardous areas. This    shall be included in material receiving inspection procedure and to   be recorded in Quality Control Material Receiving Inspection Report  form, which is to be reported immediately to company if non- compliance be found against the materials. Lightings, devices and controls shall comply with SAES-P-123.
  3. Explosion proof identification to the specific material shall be verified with stipulating certifications (if any) as per requirements depending on the intensive usage of the material according to the drawing, as well as area classification.
  4. Survey the location of lightings with reference to layout drawings and details as well as in the given company Technical Scope of Work. Identify area classifications to include hazardous areas in accordance with the latest Approved for Construction drawing.
  5. Categorize and select lighting fittings, devices, junction boxes and related materials to include wattage, types of      fixtures/devices/junction boxes, and type of mounting in accordance  to the company latest approved construction drawing and details, as well as with area classification requirements.
  6. Check that mounting heights are in accordance with the elevations shown on the plan and detail drawings as per C Technical  Scope and Saudi Aramco Standards.
  7. Where manufacturer’s instructions are furnished with the lighting fittings and devices, installation detail shall conform to the  requirement.
  8. Install necessary supports and poles as per detail drawings given, and to the installation standards in accordance with the Project specification and drawing. Ensure that the support is suitable to the lightings/devices materials in consideration to the various environmental classifications stated in layout drawings.
  9. Lighting fittings including lamps, covers, guards and diffusers shall be handled with care to avoid breakage or damage to the fragile parts.
  10. Check the proper position when bringing the fixture to its location   and verify also that overhead clearance, working radius and path are clear from any protruded materials or obstruction.
  11. Mount the lighting fixture and devices in the position, elevation and location as shown on project Approved for Construction drawings.   Location may be varied slightly to avoid piping or structural
  12. The elevation, level and vertical alignment of the lighting fixtures   and devices shall be checked ensuring that it is securely and rigidly fixed in place.
  13. Lighting unit orientation shall be verified ensuring illumination in the area is sufficient and not obstructed by pipes or structures.
  14. Ensure that the conduit to which lighting fittings, devices, and junction boxes were attached are fixed by substantial screws so that the weight of the installed lighting fittings, devices and junction boxes will not be carried by the conduit.
  15. Install conduit per size indicated on drawing details, conduit layout. The conduit shall be cut square, with ends reamed and where applicable, with sharp and clean cut threads. Apply appropriate thread lubricant for conduit joints connections and put rubber or metallic bushing on conduit ends. Field cut threads and threads cleaned at site on galvanized conduit shall be touched up with cold galvanizing compound, approved by Saudi Aramco.
  16. Conduit shall be securely fastened within 900 mm (3ft) of each outlet box, junction box, device box, cabinet, conduit body, or other conduit termination.
  17. After installation following the complete drawing and details, clean the lamps, reflectors, diffusers and housing body. Dust and dirt shall be removed by using appropriate rags.
  18. Terminate all wiring or cable connections according to the termination schedule, installing all termination requirements including identifications required, in which non-corroding material with cable reference numbers, as noted in the cable schedule, are clearly visible. Cabling and wiring works shall be done as   per  SAES-P-104.
  19. Double check all wiring and circuit connections for the lightings/ devices with respect to circuit diagram to avoid possible short-circuiting and damage.

 

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